Electrical system: wiringRecall 02V-193 · Jayco vehicles

JAYCO, INC. recall 02V-193 covers 258 Jayco vehicles for a electrical system: wiring problem, reported to NHTSA on July 23, 2002.

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Vehicles repairedNo manufacturer report yet
Vehicles affected2582 models
ReportedJul 23, 2002Owners notified Aug 7, 2002
Complaints since0Same system, after the recall

Source: NHTSA recall 02V193000 and manufacturer quarterly reports. Started by the manufacturer.

What's wrong

The problem

ON CERTAIN MINI-MOTORHOMES EQUIPPED WITH A KITCHEN SLIDE-OUT, SOME 120-VOLT ELECTRICAL WIRES UNDERNEATH THE KITCHEN SINK ARE ROUTED IN SUCH A MANNER THAT THEY COULD MAKE CONTACT WITH ABRASIVE COMPONENTS, WHILE THE SLIDE-OUT IS BEING OPERATED AND CHAFE THE PROTECTIVE COVERING CREATING A POSSIBLE SHORT CIRCUIT. IN ADDITION, THERE IS AN EDGE ON THE SLIDE-OUT FLOOR THAT COULD COME IN CONTACT WITH 120-VOLT ELECTRICAL WIRES ROUTED DOWN THROUGH THE MAIN FLOOR ALSO CREATING A POSSIBLE SHORT CIRCUIT.

The risk

IF A SHORT CIRCUIT OCCURS IN EITHER SITUATION, THE CIRCUIT BREAKER WILL TRIP. HOWEVER, IF THE BREAKER FAILS TO TRIP, ARCING FROM THE SHORT CIRCUIT COULD IGNITE ANY COMBUSTIBLE MATERIAL OR ITEMS THAT MAY BE STORED IN THE KITCHEN SINK CABINET AND START A FIRE.

What to do

The fix

DEALERS WILL INSPECT AND, AS NECESSARY, REPLACE ANY DAMAGED WIRING AND ALSO INSTALL A FLEXIBLE CORD AND PLASTIC WIRING CONDUIT TO PROTECT THE 120-VOLT WIRING AGAINST CHAFING. OWNER NOTIFICATION BEGAN AUGUST 7, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT JAYCO AT 1-877-825-4782.

ALSO, CUSTOMERS CAN CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

Recall repairs are free. Confirm whether this recall is open on your vehicle by entering its VIN at nhtsa.gov/recalls.

2 models

Vehicles in this recall

Built from February 4, 2000 to April 25, 2002. Not every vehicle in these model years is included; check by VIN.