Tank assembly: mountingRecall 03V-230 · 2003 Bigdog Chopper

BIG DOG MOTORCYCLES, LLC recall 03V-230 covers 845 2003 Bigdog Chopper for a tank assembly: mounting problem, reported to NHTSA on June 23, 2003.

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Vehicles repairedNo manufacturer report yet
Vehicles affected8451 model
ReportedJun 23, 2003Owners notified Jul 31, 2003
Complaints since1Same system, after the recall

Source: NHTSA recall 03V230000 and manufacturer quarterly reports. Started by the manufacturer.

What's wrong

The problem

ON CERTAIN MOTORCYCLES, THE FUEL TANK MOUNT MAY HAVE BEEN IMPROPERLY WELDED. THIS CAN CAUSE THE TANK TO FAIL WITH THE POSSIBILITY OF FUEL SPILLAGE.

The risk

FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.

What to do

The fix

DEALERS WILL REMOVE THE FUEL TANK AND SHIP IT TO BIG DOG FOR REPAIR. BIG DOG WILL RE-WELD THE MOUNT, REPAIR THE PAINT, AND RETURN IT BACK TO THE DEALER FOR RE-INSTALLATION. OWNER NOTIFICATION BEGAN ON JULY 31, 2003. OWNERS SHOULD CONTACT BIG DOG AT 1-316-219-6584.

CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

Recall repairs are free. Confirm whether this recall is open on your vehicle by entering its VIN at nhtsa.gov/recalls.

1 model

Vehicles in this recall

Built from September 24, 2002 to June 13, 2003. Not every vehicle in these model years is included; check by VIN.