Electrical system: hornRecall 03V-494 · Buell vehicles

BUELL MOTORCYCLE CO. recall 03V-494 covers 581 Buell vehicles for a electrical system: horn problem, reported to NHTSA on December 2, 2003.

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Vehicles repairedNo manufacturer report yet
Vehicles affected5813 models
ReportedDec 2, 2003Owners notified Dec 23, 2003
Complaints since2Same system, after the recall

Source: NHTSA recall 03V494000 and manufacturer quarterly reports. Started by the manufacturer.

What's wrong

The problem

ON CERTAIN MOTORCYCLES, THE WIRE THAT PROVIDES POWER TO THE HORN, DUE TO MISROUTING, CAN BECOME FRAYED FROM CONTACT WITH THE HORN BRACKET MOUNTING BOLT. AS A RESULT, THE HORN WIRE MAY BECOME EXPOSED, AND WHEN THE HORN BUTTON IS PUSHED, EITHER THE HORN CIRCUIT FUSE OR THE KEY SWITCH FUSE CAN BLOW.

The risk

IF THE KEY SWITCH FUSE BLOWS, THE VEHICLE CAN STALL, WHICH COULD RESULT IN A CRASH. IF THE HORN FUSE BLOWS, THERE WILL BE A LOSS OF POWER TO THE HORN AND REAR BRAKE LIGHT.

What to do

The fix

DEALERS WILL INSPECT AND CORRECT THE WIRE ROUTING, IF NECESSARY. OWNER NOTIFICATION BEGAN ON DECEMBER 23, 2003. OWNERS SHOULD CONTACT BUELL AT 1-414-342-4680.

CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

Recall repairs are free. Confirm whether this recall is open on your vehicle by entering its VIN at nhtsa.gov/recalls.

3 models

Vehicles in this recall

Built from June 23, 2003 to August 27, 2003. Not every vehicle in these model years is included; check by VIN.