Fuel system, gasolineRecall 04V-003 · 2003–2004 Saturn ION

GENERAL MOTORS CORP. recall 04V-003 covers 127,285 2003–2004 Saturn ION for a fuel system, gasoline problem, reported to NHTSA on January 5, 2004.

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Vehicles repairedNo manufacturer report yet
Vehicles affected127,2851 model
ReportedJan 5, 2004Owners notified Dec 30, 2003
Complaints since29Same system, after the recall

Source: NHTSA recall 04V003000 and manufacturer quarterly reports. Started by the manufacturer.

What's wrong

The problem

CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.2L 4-CYLINDER (L61) ENGINES WERE BUILT WITH A FUEL FILTER THAT COULD CORRODE PREMATURELY ON THE EXTERIOR SURFACE.

The risk

IF CORROSION ON THE EXTERIOR SURFACE OF THE FUEL FILTER PROGRESSES TO THE POINT OF CREATING A HOLE IN THE SHELL, FUEL DROPLETS COULD FORM AND DROP TO THE GROUND. IF AN IGNITION SOURCE IS PRESENT, A FIRE COULD RESULT.

What to do

The fix

DEALERS WILL REPLACE THE FUEL FILTER ASSEMBLY. OWNER NOTIFICATION BEGAN ON DECEMBER 30, 2003. OWNERS SHOULD CONTACT SATURN AT 1-800-972-8876.

GM RECALL NO. 03068.CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

Recall repairs are free. Confirm whether this recall is open on your vehicle by entering its VIN at nhtsa.gov/recalls.

1 model

Vehicles in this recall

Built from June 1, 2002 to September 30, 2003. Not every vehicle in these model years is included; check by VIN.