Delivery: hoses, lines/piping, and fittingsRecall 04V-208 · 2004 Hyundai Elantra

HYUNDAI MOTOR COMPANY recall 04V-208 covers 44,530 2004 Hyundai Elantra for a delivery: hoses, lines/piping, and fittings problem, reported to NHTSA on May 3, 2004.

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Vehicles repairedNo manufacturer report yet
Vehicles affected44,5301 model
ReportedMay 3, 2004Owners notified May 24, 2004
Complaints since1Same system, after the recall

Source: NHTSA recall 04V208000 and manufacturer quarterly reports. Started by an NHTSA defect investigation.

What's wrong

The problem

DURING AN INSURANCE INSTITUTE FOR HIGHWAY SAFETY (IIHS) OFFSET FRONTAL BARRIER IMPACT TEST ON CERTAIN PASSENGER VEHICLES, FUEL SPILLAGE OCCURRED AS A RESULT OF FUEL TANK DAMAGE CAUSED BY CONTACT BETWEEN A VAPOR TUBE HOSE CLAMP EAR AND THE FUEL TANK. THE VAPOR TUBE HOSE CLAMP EAR WAS FOUND TO BE MISPOSITIONED AND FACING TOWARD THE FUEL TANK.

The risk

IN THE EVENT OF A CRASH, DAMAGE TO THE VEHICLE COULD CAUSE THE MISPOSITIONED CLAMP TO PUNCTURE THE FUEL TANK CAUSING FUEL LEAKAGE. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

What to do

The fix

DEALERS WILL INSPECT THE POSITION OF THE VAPOR TUBE HOSE CLAMP AND CORRECTLY POSITION THE CLAMP, IF NECESSARY. OWNER NOTIFICATION BEGAN ON MAY 24, 2004. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.

HYUNDAI RECALL NO. 067.CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

Recall repairs are free. Confirm whether this recall is open on your vehicle by entering its VIN at nhtsa.gov/recalls.

1 model

Vehicles in this recall

Built from September 1, 2003 to April 14, 2004. Not every vehicle in these model years is included; check by VIN.

Background

The investigation behind this recall

  1. POST-CRASH FUEL TANK LEAKPE04041 · closed Jul 13, 2004
    NHTSA