EquipmentRecall 09V-288 · 2002–2004 Jayco Legacy

JAYCO, INC. recall 09V-288 covers 273 2002–2004 Jayco Legacy for a equipment problem, reported to NHTSA on July 23, 2009.

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Vehicles repairedNo manufacturer report yet
Vehicles affected2731 model
ReportedJul 23, 2009Owners notified Jul 31, 2009
Complaints since0Same system, after the recall

Source: NHTSA recall 09V288000 and manufacturer quarterly reports. Started by an NHTSA defect investigation.

What's wrong

The problem

JAYCO IS RECALLING 273 MODEL YEAR 2002-2004 LEGACY FIFTH WHEEL MOTORHOMES EQUIPPED WITH NORCOLD MODEL 1200LRIM REFRIGERATORS, MANUFACTURED FROM MARCH 1, 2001 TO DECEMBER 31, 2002, WITH SERIAL NUMBERS BETWEEN 1273701 AND 1536607, NON-CONSECUTIVELY. A FATIGUE FAILURE IN THE SECTION OF THE COOLING UNIT WHICH CONTAINS THE REFRIGERANT COULD ALLOW THE LIQUID SOLUTION TO SLOWLY LEAK. IF A LEAK OCCURS AND THE REFRIGERATOR CONTINUES TO BE OPERATED AFTER SOLUTION CIRCULATION HAS CEASED THE HEAT SOURCE COULD GENERATE VERY HIGH TEMPERATURES. AT SUCH HIGH TEMPERATURES, THE COOLING UNIT COULD RUPTURE.

The risk

IF A LEAK OCCURS AND THE UNIT IS CONTINUES TO OPERATE, HYDROGEN GAS MAY BE EXPELLED AND CAN BE IGNITED, RESULTING IN A FIRE, POSSIBLY CAUSING SERIOUS INJURY OR DEATH.

What to do

The fix

JAYCO WILL NOTIFY OWNERS AND THE VEHICLE'S REFRIGERATOR WILL BE REPAIRED FREE OF CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN DURING AUGUST 2009. OWNERS MAY CONTACT JAYCO AT 1-800-283-8267 OR NORCOLD'S RECALL CENTER AT 1-800-767-9101.

OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A>.

Recall repairs are free. Confirm whether this recall is open on your vehicle by entering its VIN at nhtsa.gov/recalls.

1 model

Vehicles in this recall

Built from August 15, 2001 to April 28, 2004. Not every vehicle in these model years is included; check by VIN.

Background

The investigation behind this recall

  1. NORCOLD, INC ABSORPTION REFRIGERATORSEQ08009 · closed Oct 6, 2008
    NHTSA