Engine and engine cooling: exhaust systemRecall 09V-418 · Dodge and Freightliner vehicles

SPRINTER ENGINEERING & COMPLIANCE SUPPOR recall 09V-418 covers 14,423 Dodge and Freightliner vehicles for a engine and engine cooling: exhaust system problem, reported to NHTSA on October 29, 2009.

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Vehicles repairedNo manufacturer report yet
Vehicles affected14,4234 models
ReportedOct 29, 2009Owners notified Jun 4, 2010
Complaints since3Same system, after the recall

Source: NHTSA recall 09V418000 and manufacturer quarterly reports. Started by the manufacturer.

What's wrong

The problem

SPRINTER IS RECALLING CERTAIN MODEL YEAR 2002 THROUGH 2003 VANS SOLD AS DODGE AND FREIGHTLINER VEHICLES. THE INTAKE MANIFOLDS MAY HAVE CORRODED. A CHEMICAL REACTION INVOLVING SULFUR IN THE DIESEL FUEL THAT TAKES PLACE UNDER CERTAIN CONDITIONS CAN LEAD TO THE FORMATION OF SULFURIC ACID IN THE EXHAUST CHANNEL OF THE INTAKE MANIFOLD.

The risk

INTAKE MANIFOLD CORROSION MAY LEAD TO AN EXHAUST GAS LEAK, DAMAGE TO THE FUEL RETURN LINE WHICH COULD CAUSE A FUEL LEAK, AND HEAT DAMAGE TO THE INSULATION AT THE FRONT WALL.

What to do

The fix

DEALERS WILL INSPECT AND REPLACE THE INTAKE MANIFOLD FREE OF CHARGE. CHRYSLER, LLC IS HANDLING THE OWNER NOTIFICATION AND REMEDY FOR THIS CAMPAIGN. THE RECALL BEGAN ON JUNE 4, 2010. OWNERS MAY CONTACT CHRYSLER AT 1-800-853-1403 OR SPRINTER AT 843-695-5031.

SPRINTER SAFETY RECALL NO. 2010040002.OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A>.

Recall repairs are free. Confirm whether this recall is open on your vehicle by entering its VIN at nhtsa.gov/recalls.

4 models

Vehicles in this recall

Built from October 1, 2001 to September 30, 2003. Not every vehicle in these model years is included; check by VIN.