EngineRecall 15V-568 · 2011–2012 Hyundai Sonata
Hyundai Motor America recall 15V-568 covers 470,000 2011–2012 Hyundai Sonata for a engine problem, reported to NHTSA on September 10, 2015. The manufacturer's latest report (2017 Q2) shows 77% of affected vehicles repaired.
Source: NHTSA recall 15V568000 and manufacturer quarterly reports. Started by the manufacturer.
The problem
Hyundai Motor America (Hyundai) is recalling certain model year 2011-2012 Sonata vehicles manufactured December 11, 2009, to April 12, 2012 at Hyundai Motor Manufacturing Alabama and equipped with either a 2.0 liter or 2.4 liter Gasoline Direct injection engine. In the affected vehicles, metallic debris may not have been fully removed during manufacturing of the engine crankshaft. If the debris was not completely removed, oil flow may be restricted through the connecting rod bearings, causing connecting rod damage. A worn connecting rod bearing will produce a metallic, cyclic knocking noise from the engine and possible engine failure.
The risk
Engine failure would result in a vehicle stall, increasing the risk of a crash.
The fix
Hyundai will notify owners, and dealers will inspect the vehicles and replace the engine assembly, as necessary, free of charge. Additionally, Hyundai Motor America will increase the warranty for the engine sub-assembly (short block) to 10 years/120,000 miles for both original and subsequent owners of 2011 and 2012 Sonatas manufactured at Hyundai Motor Manufacturing Alabama equipped with 2.0 liter and 2.4 liter Gasoline Direct injection engines. Interim notifications were mailed to owners starting on October 8, 2015. A second notification will be mailed when parts are available. Owners may contact Hyundai customer service at 1-855-671-3059 or by visiting www.HyundaiUSA.com/Campaign132. Hyundai's number for this recall is 132.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Recall repairs are free. Confirm whether this recall is open on your vehicle by entering its VIN at nhtsa.gov/recalls.
How fast cars are being fixed
77%repaired
Share of affected vehicles repaired in each quarterly report the manufacturer filed with NHTSA. 10,203 vehicles were listed as unreachable.
Vehicles in this recall
Built from December 11, 2009 to April 12, 2012. Not every vehicle in these model years is included; check by VIN.