Hybrid propulsion systemRecall 18V-166 · 2016–2018 Hyundai Sonata Plug-in Hybrid

Hyundai Motor America recall 18V-166 covers 2,840 2016–2018 Hyundai Sonata Plug-in Hybrid for a hybrid propulsion system problem, reported to NHTSA on March 12, 2018. The manufacturer's latest report (2019 Q3) shows 90% of affected vehicles repaired.

90%
Vehicles repaired2,545 of 2,840 · 2019 Q3
Vehicles affected2,8401 model
ReportedMar 12, 2018Owners notified May 2, 2018
Complaints since3Same system, after the recall

Source: NHTSA recall 18V166000 and manufacturer quarterly reports. Started by the manufacturer.

What's wrong

The problem

Hyundai Motor America (Hyundai) is recalling certain 2016-2018 Hyundai Sonata Plug-In Hybrid vehicles. These vehicles are equipped with a Voltage Protection Device (VPD), designed to protect the high voltage battery module, that may activate inadvertently.

The risk

If the VPD activates while the vehicle is being operated in Electric Vehicle (EV) mode, there may be a loss of power, increasing the risk of a crash.

What to do

The fix

Hyundai will notify owners, and dealers will remove the VPD switch and install a new Battery Management System (BMS) that contains an Overvoltage Protection Device (OPD). The recall is expected to begin May 2018. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai's number for this recall is 175.

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Recall repairs are free. Confirm whether this recall is open on your vehicle by entering its VIN at nhtsa.gov/recalls.

Repair progress

How fast cars are being fixed

90%repaired

Share of affected vehicles repaired in each quarterly report the manufacturer filed with NHTSA. 30 vehicles were listed as unreachable.

0%50%100%2018 Q22019 Q3
1 model

Vehicles in this recall

Built from July 31, 2015 to August 31, 2017. Not every vehicle in these model years is included; check by VIN.