Delivery: hoses, lines/piping, and fittingsRecall 22V-578 · Blue Bird vehicles

Blue Bird Body Company recall 22V-578 covers 49 Blue Bird vehicles for a delivery: hoses, lines/piping, and fittings problem, reported to NHTSA on August 4, 2022. The manufacturer's latest report (2025 Q3) shows 20% of affected vehicles repaired.

20%
Vehicles repaired10 of 49 · 2025 Q3
Vehicles affected493 models
ReportedAug 4, 2022Owners notified May 24, 2023
Complaints since0Same system, after the recall

Source: NHTSA recall 22V578000 and manufacturer quarterly reports. Started by the manufacturer.

What's wrong

The problem

Blue Bird Body Company (Blue Bird) is recalling certain 2018-2023 Blue Bird Vision transit buses equipped with Roush fuel return lines included in GEN 4 and GEN 5 LPG Conversion Systems that were installed on vehicles sold or registered in Connecticut, Delaware, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, Virginia, Washington D.C., West Virginia, and Wisconsin. The zinc-plating on the fuel return line may break away when contacted by road debris, causing two dissimilar metals on the fuel line to contact each other and corrode.

The risk

A corroded fuel line can leak fuel, increasing the risk of a fire.

What to do

The fix

Dealers will replace the fuel return lines, free of charge. Owner notification letters were mailed May 24, 2023. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R22BX-NSB.

Recall repairs are free. Confirm whether this recall is open on your vehicle by entering its VIN at nhtsa.gov/recalls.

Repair progress

How fast cars are being fixed

20%repaired

Share of affected vehicles repaired in each quarterly report the manufacturer filed with NHTSA.

0%50%100%2023 Q22025 Q3
3 models

Vehicles in this recall

Built from November 30, 2016 to July 6, 2022. Not every vehicle in these model years is included; check by VIN.