Emission control: gas recirculation valve (egr valve)Recall 24V-588 · 2018 BMW 540d

BMW of North America, LLC recall 24V-588 covers 15 2018 BMW 540d for a emission control: gas recirculation valve (egr valve) problem, reported to NHTSA on August 8, 2024. The manufacturer's latest report (2026 Q3) shows 87% of affected vehicles repaired.

87%
Vehicles repaired13 of 15 · 2026 Q3
Vehicles affected151 model
ReportedAug 8, 2024Owners notified Oct 7, 2024
Complaints since0Same system, after the recall

Source: NHTSA recall 24V588000 and manufacturer quarterly reports. Started by the manufacturer.

What's wrong

The problem

BMW of North America, LLC. (BMW) is recalling certain 540d xDrive vehicles that were previously repaired under recall number 22V-614. The exhaust gas recirculation (EGR) cooler may leak internally, causing coolant to mix with diesel engine soot, which could result in smoldering particles and a melting intake manifold.

The risk

An EGR valve with smoldering particles and a melting intake manifold increases the risk of an engine fire.

What to do

The fix

Dealers will inspect and replace the EGR module and the intake manifold as necessary, free of charge. Owner notification letters were mailed October 7, 2024. Owners may contact BMW customer service at 1-800-525-7417.

Recall repairs are free. Confirm whether this recall is open on your vehicle by entering its VIN at nhtsa.gov/recalls.

Repair progress

How fast cars are being fixed

87%repaired

Share of affected vehicles repaired in each quarterly report the manufacturer filed with NHTSA.

0%50%100%2024 Q42026 Q3
1 model

Vehicles in this recall