Propulsion system: traction batteryRecall 25V-566 · New Flyer vehicles
New Flyer of America, Inc. recall 25V-566 covers 1,170 New Flyer vehicles for a propulsion system: traction battery problem, reported to NHTSA on August 29, 2025. The manufacturer's latest report (2026 Q3) shows 94% of affected vehicles repaired.
Source: NHTSA recall 25V566000 and manufacturer quarterly reports. Started by the manufacturer.
The problem
New Flyer of America, Inc. (New Flyer) is recalling certain 2013, 2017-2025 XE40, 2019-2025 XE60, XE35, 2023-2025 XHE40, and 2024-2025 XHE60 buses. An inadequate weld on the high voltage battery busbar and incorrect software may cause the battery module to overheat.
The risk
A battery module that overheats increases the risk of a fire.
The fix
New Flyer will inspect and replace the battery module as necessary. New Flyer will also update the BMS software. All repairs will be performed free of charge. Owner notification letters were mailed October 6, 2025. Owners may contact New Flyer's customer service at 1-800-241-2947.
Recall repairs are free. Confirm whether this recall is open on your vehicle by entering its VIN at nhtsa.gov/recalls.
How fast cars are being fixed
94%repaired
Share of affected vehicles repaired in each quarterly report the manufacturer filed with NHTSA.
Vehicles in this recall
Built from January 2, 2014 to July 1, 2025. Not every vehicle in these model years is included; check by VIN.