Propulsion system: traction batteryRecall 25V-567 · Mci vehicles

Motor Coach Industries recall 25V-567 covers 59 Mci vehicles for a propulsion system: traction battery problem, reported to NHTSA on August 29, 2025. The manufacturer's latest report (2026 Q2) shows 100% of affected vehicles repaired.

100%
Vehicles repaired59 of 59 · 2026 Q2
Vehicles affected593 models
ReportedAug 29, 2025Owners notified Oct 6, 2025
Complaints since0Same system, after the recall

Source: NHTSA recall 25V567000 and manufacturer quarterly reports. Started by the manufacturer.

What's wrong

The problem

Motor Coach Industries (MCI) is recalling certain 2020-2021 J4500E, 2021 D45CRTELE, 2023 J4500E, 2023-2024 D45CRTELE, 2024 D45CRTE, and 2025 J4500E buses. An inadequate weld on the high voltage battery busbar and incorrect software may cause the battery module to overheat.

The risk

A battery module that overheats increases the risk of a fire.

What to do

The fix

MCI will inspect and replace the battery module as necessary. MCI will also update the BMS software. Owner notification letters were mailed October 6, 2025. Owners may contact MCI customer service at 1-800-241-2947.

Recall repairs are free. Confirm whether this recall is open on your vehicle by entering its VIN at nhtsa.gov/recalls.

Repair progress

How fast cars are being fixed

100%repaired

Share of affected vehicles repaired in each quarterly report the manufacturer filed with NHTSA.

0%50%100%2025 Q42026 Q2
3 models

Vehicles in this recall

Built from August 2, 2021 to July 1, 2025. Not every vehicle in these model years is included; check by VIN.