Emission control: crankcase (pcv)Recall 78V-203 · Ford and Mercury vehicles

FORD MOTOR COMPANY recall 78V-203 covers 218,500 Ford and Mercury vehicles for a emission control: crankcase (pcv) problem, reported to NHTSA on September 21, 1978.

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Vehicles repairedNo manufacturer report yet
Vehicles affected218,5002 models
ReportedSep 21, 1978Owners notified Nov 17, 1978
Complaints since0Same system, after the recall

Source: NHTSA recall 78V203000 and manufacturer quarterly reports. Started by an NHTSA defect investigation.

What's wrong

The problem

THE INVOLVED VEHICLES CONTAIN EMISSION CONTROL SYSTEMS THAT UTILIZE A PULSE AIR REED VALVE TO PERMIT AIR FLOW FROM THE AIR CLEANER TO THE EXHAUST MANIFOLD ON NEGATIVE PRESSURE PULSATIONS. THESE REED VALVES MAY FAIL UNDER COLD WEATHER CONDITIONS, CAUSING A BACKFLOW OF EXHAUST GAS INTO THE AIR CLEANER AND FUEL INDUCTION SYSTEM ON POSITIVE EXHAUST PULSES. THIS CAUSES AN OVERLY RICH AIR/FUEL MIXTURE, REDUCED FUEL ECONOMY AND REDUCED ENGINE PERFORMANCE. CONTINUED VEHICLE OPERATION MAY RESULT IN ENGINE STALLING OR OVERHEATING OF THE EXHAUST SYSTEM.

What to do

The fix

THE DEALER WILL REPLACE THE PULSE AIR SYSTEM REED VALVE AND SILENCER WITHOUT CHARGE.

VEHICLE DESCRIPTION: PASSENGER VEHICLES EQUIPPED WITH 200 CID ENGINES,AUTOMATIC TRANSMISSIONS AND THERMACTOR PULSE AIR SUPPLY SYSTEMS.SYSTEM: EXHAUST; EMISSIONS SYSTEM.CONSEQUENCES OF DEFECT: OVERHEATING OF THE EXHAUST SYSTEM MAY LEAD TO SCORCHEDREAR SEATS AND CARPETS AND ASSOCIATED FUMES. ENGINE STALLING WOULD POSE ASAFETY HAZARD IN TRAFFIC, WHICH COULD LEAD TO A VEHICLE ACCIDENT.

Recall repairs are free. Confirm whether this recall is open on your vehicle by entering its VIN at nhtsa.gov/recalls.

2 models

Vehicles in this recall

Built from August 1, 1977 to April 1, 1978. Not every vehicle in these model years is included; check by VIN.

Background

The investigation behind this recall

  1. PULSE AIR SYS REED VALVEEA78099 · closed Nov 9, 1981
    NHTSA