Cooling system: hoses/lines/piping/fittingsRecall 99V-042 · 1997–1999 Spartan TB2242

SPARTAN MOTORS, INC. recall 99V-042 covers 133 1997–1999 Spartan TB2242 for a cooling system: hoses/lines/piping/fittings problem, reported to NHTSA on March 3, 1999.

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Vehicles repairedNo manufacturer report yet
Vehicles affected1331 model
ReportedMar 3, 1999Owners notified Mar 1, 1999
Complaints since0Same system, after the recall

Source: NHTSA recall 99V042000 and manufacturer quarterly reports. Started by an NHTSA defect investigation.

What's wrong

The problem

VEHICLE DESCRIPTION: TRANSIT BUSES. DUE TO THE ROUTING OF THE HIGH PRESSURE HYDRAULIC HOSE CONNECTING THE DISTRIBUTION MANIFOLD TO THE COOLING FAN, HYDRAULIC MOTOR OR THE HIGHER OPERATIONAL SPEED OF CNG ENGINES COULD, IN CERTAIN CIRCUMSTANCES, PUSH THE PRESSURE DEVELOPED BY THE HYDRAULIC PUMP BEYOND THE NOMINAL WORKING PRESSURE OF THE INSTALLED HOSE. THERE IS THE POSSIBILITY OF STRESSING THE HOSE BEYOND ITS MINIMUM BEND RADIUS AND/OR BEYOND ITS NOMINAL WORKING TEMPERATURE/PRESSURE RATINGS.

The risk

A HOSE FAILURE COULD OCCUR ALLOWING HYDRAULIC FLUID STEAM TO IMPINGE ONTO HOT EXHAUST COMPONENTS AND INITIATE AN ENGINE COMPARTMENT FIRE.

What to do

The fix

SPARTAN IS DEVELOPING A FIELD RETROFIT KIT WHICH WILL CONSIST OF A NEW HYDRAULIC FLUID HOSE THAT WILL BE 3 INCHES LONGER THAN THE ORIGINAL AND HAVE A HIGHER WORKING PRESSURE RATING; A 45 DEGREE HOSE CONNECTION FITTING WILL BE ADDED AT THE FAN MOTOR INLET PORT; THE HOSE WILL BE RE-ROUTED AND ALSO CLIPPED OR CLAMPED; AND THE MANIFOLD BLOCK/PRIORITY VALVE WILL BE RELOCATED.

ALL VEHICLES IN INVENTORY AT MANUFACTURERS.NO OWNERS INVOLVED.

Recall repairs are free. Confirm whether this recall is open on your vehicle by entering its VIN at nhtsa.gov/recalls.

1 model

Vehicles in this recall

Built from July 30, 1996 to February 10, 1999. Not every vehicle in these model years is included; check by VIN.

Background

The investigation behind this recall

  1. ENGINE COMPARTMENT FIRESSQ99006 · closed Mar 19, 1999
    NHTSA