2004 Bigdog ChopperProblems, recalls & complaints

NHTSA has logged 10 owner complaints about the 2004 Bigdog Chopper, most often about the electrical system. It is covered by 6 safety recalls.

Source: NHTSA complaints, recalls, investigations and manufacturer recall reports, through August 15, 2014. Updated daily.

Complaints by system

Where the 2004 Bigdog Chopper has problems

10 complaints grouped by the system owners reported.

Box size = number of complaints naming that system. Darker = larger share. One complaint can name more than one system.
Complaints by system
SystemComplaintsCrash, fire or injury
Electrical system50
Exterior lighting20
Power train20
Electronic stability control (ESC)10
Service brakes10
Service brakes, hydraulic10

Source: NHTSA Office of Defects Investigation. Complaints are submitted by the public and are not verified by NHTSA.

6 recalls

2004 Bigdog Chopper recalls and how many were fixed

Each ring shows the share of affected cars repaired, from the manufacturer’s latest quarterly report to NHTSA. Recall repairs are free at authorized dealers.

–no report yet

Electrical system

Recall 10V-180 · May 3, 2010 · 1,895 vehicles

Risk. THIS CONDITION MAY CAUSE THE MOTORCYCLE TO EXPERIENCE INTERMITTENT LOSS OF ELECTRICAL POWER TO VARIOUS COMPONENTS, WHICH CAN LEAD TO, AMONG OTHER THINGS, A…

Problem, fix and repair progress →

–no report yet

Motorcycle: kickstand/center stand

Recall 06V-019 · Jan 25, 2006 · 9,726 vehicles

Risk. THIS WILL ALLOW THE KICKSTAND TO DEPLOY INTO THE EXTENDED POSITION AND CAUSE A CRASH.

Problem, fix and repair progress →

–no report yet

Steering: steering wheel/handle bar

Recall 04V-164 · Apr 6, 2004 · 2,098 vehicles

Risk. THIS COULD CAUSE THE THROTTLE OR FRONT BRAKE CONTROL TO BIND, WHICH COULD RESULT IN A CRASH.

Problem, fix and repair progress →

Show 2 more recalls
–no report yet

Structure: frame and members

Recall 03V-535 · Dec 18, 2003 · 1,446 vehicles

Risk. THIS CONDITION COULD OCCUR WITHOUT ANY PRIOR WARNING, INCREASING THE RISK OF A CRASH.

Problem, fix and repair progress →

Recalls apply to specific cars. To see whether a recall is still open on yours, enter the 17-character VIN at nhtsa.gov/recalls or with Bigdog.

Best & worst years

2004 vs. every other Chopper year

Bars show complaints per model year. Colors show the CarFlaw verdict: complaints weighted for crashes, fires and injuries, adjusted for years on the road and compared with the Chopper median. How we score

'03'04'05'06'07
  • Avoid
  • Caution
  • Solid
  • Best
  • Not rated
1 investigation

NHTSA defect investigations

Federal investigations that included the 2004 Bigdog Chopper, and the recalls they led to.

  1. Motorcycle StallingRQ10002 · closed May 10, 2010
    Led to recall 10V-180
In owners' words

What Chopper owners report

Recent electrical system complaints filed with NHTSA, shortened. Personal details are removed.

TL* THE CONTACT OWNS A 2004 BIG DOG MOTORCYCLE CHOPPER. THE VEHICLE WAS TAKEN TO THE DEALER FOR REPAIRS UNDER NHTSA RECALL CAMPAIGN ID NUMBER: 10V180000 (ELECTRICAL SYSTEM) IN 2006, BUT THE REPAIR DID NOT CORRECT THE FAILURE. THE CONTACT STATED THAT THE MOTORCYCLE CONTINUED TO STALL WHILE TRAVELING…
Complaint 10349718 · Aug 16, 2010 · 5,000 miles
THE 2004 BIG DOG CHOPPER I WAS OPERATING ELECTRICALLY SHUT DOWN WHILE I WAS TRAVELING ON THE INTERSTATE AT 70 MPH NEARLY CAUSING ME TO CRASH IN TRAFFIC. I CALLED THE MANUFACTURER AND WAS TOLD THE ELECTRONIC HARNESS CONTROL MODULE NEEDED DIELETRIC GREASE IN THE CONNECTOR TO KEEP WATER FROM SHORTING…
Complaint 10229998 · Jun 5, 2008 · 5,345 miles
1) SIGNAL LIGHTS QUIT WORKING,THEN HEADLIGHT BLEW OUT, THEN SPEEDOMETER QUIT WORKING, THEN ALL ELECTRICAL WENT OUT AND BIKE WILL NOT START AND ALL ELECTRICAL IS OUT. 3) CALLED BIGDOG MOTORCYCLE DEALER. WAS TOLD THE 2004 EHC MODULE HAS BEEN DISCONTINUED AND MUST UP GRADE TO AN 07 WITH HARNESS. COST…
Complaint 10206475 · Oct 21, 2007 · 11,000 miles

Own a 2004 Chopper?

Decode your VIN to see the recalls for your exact car, then confirm open recalls with NHTSA.