2004 Dodge Grand CaravanProblems, recalls & complaints

NHTSA has logged 116 owner complaints about the 2004 Dodge Grand Caravan, most often about the fuel/propulsion system. It is covered by 1 safety recall.

2004 Dodge Grand Caravan

Source: NHTSA complaints, recalls, investigations and manufacturer recall reports, through November 22, 2021. Updated daily. Photo: IFCAR, Public domain.

Complaints by system

Where the 2004 Dodge Grand Caravan has problems

116 complaints grouped by the system owners reported.

Box size = number of complaints naming that system. Darker = larger share. One complaint can name more than one system.
Complaints by system
SystemComplaintsCrash, fire or injury
Fuel/propulsion system250
Service brakes, hydraulic142
Engine and engine cooling141
Electrical system130
Steering130
Fuel system, gasoline110
Latches/locks/linkages90
Engine60
Air bags52
10 other systems261

Source: NHTSA Office of Defects Investigation. Complaints are submitted by the public and are not verified by NHTSA.

1 recall

2004 Dodge Grand Caravan recalls and how many were fixed

Each ring shows the share of affected cars repaired, from the manufacturer’s latest quarterly report to NHTSA. Recall repairs are free at authorized dealers.

–no report yet

Hydraulic power assist: hose, piping, and connections

Recall 04V-386 · Aug 5, 2004 · 681,000 vehicles

Risk. POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDER HOOD FIRE.

Problem, fix and repair progress →

Recalls apply to specific cars. To see whether a recall is still open on yours, enter the 17-character VIN at nhtsa.gov/recalls or with Dodge.

Mileage at failure

When do fuel/propulsion system problems start?

104kmiles, median

Based on the odometer reading in 24 fuel/propulsion system complaints. 38% were reported before 100,000 miles.

median0k50k100k150k200k+
0under 30k miles9under 100k miles15100k miles or more
Best & worst years

2004 vs. every other Grand Caravan year

Bars show complaints per model year. Colors show the CarFlaw verdict: complaints weighted for crashes, fires and injuries, adjusted for years on the road and compared with the Grand Caravan median. How we score

'90'91'92'93'94'95'96'97'98'99'00'01'02'03'04'05'06'07'08'09'10'11'12'13'14'15'16'17'18'19'20
  • Avoid
  • Caution
  • Solid
  • Best
  • Not rated
NHTSA crash tests

2004 Dodge Grand Caravan safety ratings

2004 Dodge Grand Caravan w/SAB in NHTSA's New Car Assessment Program. Photos are from NHTSA's crash tests.

2004 Dodge Grand Caravan frontal crash test, NHTSA
Frontal crashNot rated
2004 Dodge Grand Caravan side barrier test, NHTSA
Side barrierNot rated
  • Stability control: No
  • Forward collision warning: No
  • Lane departure warning: No
1 investigation

NHTSA defect investigations

Federal investigations that included the 2004 Dodge Grand Caravan, and the recalls they led to.

  1. Engine Stall After RefuelingDP14002 · closed Apr 6, 2015
    No recall
In owners' words

What Grand Caravan owners report

Recent fuel/propulsion system complaints filed with NHTSA, shortened. Personal details are removed.

HAIRLINE CRACKS IN FUEL PUMP OUTLET JUST BEFORE CONNECTING TO FUEL LINE LEADS TO STRONG FUEL SMELL AND FUEL VAPORS ALL AROUND VEHICLE. FUEL PUMP NEEDS REPLACEMENT TO REPAIR THIS DANGEROUS CONDITION. HIGHLY SUGGEST DIFFERENT FUEL PUMP DESIGN THAT IS NOT PRONE TO HAIRLINE CRACKS AND POTENTIAL FIRE…
Complaint 11253106 · Sep 4, 2019 · 260,000 miles
AFTER FILLING THE GAS TANK, WITHIN A FEW MILES THE VEHICLE WILL STALL. DODGE ALREADY HAS EXTENDED THE WARRANTY ON THE FUEL TANK OF VEHICLE BUILT AFTER SEPTEMBER 2003 BUT MINE WAS BUILT AUGUST 5 2003 SO IT IS OUTSIDE THEIR WINDOW. THIS IS A VERY DANGEROUS ISSUE BECAUSE IT HAS HAPPENED TO ME ON THE…
Complaint 10924275 · Nov 4, 2016 · 115,000 miles
EVERY TIME WE FILL THE FUEL TANK THE CARAVAN CUTS OFF AND RIDES VERY ROUGH. THE RECALL ON THE DODGE CARAVAN WAS ON VANS BUILD STARTING ON 09/01/2003 MY CARAVAN WAS BUILT ON 09/29/2013.
Complaint 10824863 · Feb 8, 2016 · 150,000 miles

Own a 2004 Grand Caravan?

Decode your VIN to see the recalls for your exact car, then confirm open recalls with NHTSA.