2005 Dodge Sprinter 3500Problems, recalls & complaints

NHTSA has logged 6 owner complaints about the 2005 Dodge Sprinter 3500, most often about the engine and engine cooling. It is covered by 2 safety recalls, and for recall 16V-833 the manufacturer reports only 17% of affected cars repaired.

Source: NHTSA complaints, recalls, investigations and manufacturer recall reports, through August 21, 2020. Updated daily.

Complaints by system

Where the 2005 Dodge Sprinter 3500 has problems

6 complaints grouped by the system owners reported.

Box size = number of complaints naming that system. Darker = larger share. One complaint can name more than one system.
Complaints by system
SystemComplaintsCrash, fire or injury
Engine and engine cooling40
Power train20
Electrical system11
Fuel system, diesel10

Source: NHTSA Office of Defects Investigation. Complaints are submitted by the public and are not verified by NHTSA.

2 recalls

2005 Dodge Sprinter 3500 recalls and how many were fixed

Each ring shows the share of affected cars repaired, from the manufacturer’s latest quarterly report to NHTSA. Recall repairs are free at authorized dealers.

17%repaired · 2018 Q4

Electrical system: instrument cluster/panel

Recall 16V-833 · Nov 17, 2016 · 17,501 vehicles · 2,902 repaired

Risk. Without the BRAKE lamp illuminating during the vehicle start up bulb-function check, the driver has no confirmation that the lamp is working and therefore may…

Problem, fix and repair progress →

Recalls apply to specific cars. To see whether a recall is still open on yours, enter the 17-character VIN at nhtsa.gov/recalls or with Dodge.

Best & worst years

2005 vs. every other Sprinter 3500 year

Bars show complaints per model year. Colors show the CarFlaw verdict: complaints weighted for crashes, fires and injuries, adjusted for years on the road and compared with the Sprinter 3500 median. How we score

'01'02'03'04'05'06'07'08'09'12
  • Avoid
  • Caution
  • Solid
  • Best
  • Not rated
In owners' words

What Sprinter 3500 owners report

Recent engine and engine cooling complaints filed with NHTSA, shortened. Personal details are removed.

OUR TURBO RESONATOR FAILED FOUR TIMES. EVERY TIME THIS HAPPENED WE WERE DRIVING ON THE HIGHWAY AT 60 MPH AND THEN SUDDENLY NO POWER AND OUR VEHICLE WENT INTO LIMP MODE AND OUR MAXIMUM SPEED WAS 30 TO 35 MPH. VERY, VERY DANGEROUS SITUATION. WHEN THIS HAPPENED TO US THE 4TH TIME I RESEARCHED THIS ON…
Complaint 10870006 · May 20, 2016 · 37,722 miles
DRIVING ON US HWY 2 UP STEVENS PASS, WASHINGTON AT 50 MPH WHEN ENGINE POWER BEGAN CYCLING, BLACK SMOKE CAME OUT OF EXHAUST, RAPIDLY LOST POWER AND MAX SPEED DROPPED TO 30MPH WITH ACCELERATOR TO FLOOR. QUICKLY BEGAN BLOCKING TRAFFIC AND HAD TO PULL OVER TO LET VEHICLES. TURNED AROUND AND HEADED BACK…
Complaint 10269077 · May 18, 2009 · 7,800 miles
VEHICLE LOST POWER WHILE CLIMBING A HILL ON A 2 LANE HIGHWAY. MAX VEHICLE SPEED DROPPED TO 25MPH ON 55MPH ROAD - NEARLY REAR-ENDED BY VEHICLE BEHIND. HAD TO DRIVE OVER 150 MILES HOME AT SLOW SPEEDS TO GET TO DEALERSHIP FOR REPAIR. DEALERSHIP REPLACED TURBO RESONATOR. *TR
Complaint 10269072 · May 18, 2009 · 4,300 miles

Own a 2005 Sprinter 3500?

Decode your VIN to see the recalls for your exact car, then confirm open recalls with NHTSA.