2004 New Flyer D40iProblems, recalls & complaints

NHTSA has logged 0 owner complaints about the 2004 New Flyer D40i. It is covered by 4 safety recalls.

Source: NHTSA complaints, recalls, investigations and manufacturer recall reports, through September 20, 2013. Updated daily.

Complaints by system

Where the 2004 New Flyer D40i has problems

0 complaints grouped by the system owners reported.

Box size = number of complaints naming that system. Darker = larger share. One complaint can name more than one system.
Complaints by system
SystemComplaintsCrash, fire or injury

Source: NHTSA Office of Defects Investigation. Complaints are submitted by the public and are not verified by NHTSA.

4 recalls

2004 New Flyer D40i recalls and how many were fixed

Each ring shows the share of affected cars repaired, from the manufacturer’s latest quarterly report to NHTSA. Recall repairs are free at authorized dealers.

–no report yet

Electrical system

Recall 13V-485 · Sep 20, 2013 · 57 vehicles

Risk. Once electrically conductive, the material is capable of melting and burning, increasing the risk of a fire.

Problem, fix and repair progress →

–no report yet

Supply: check valve

Recall 06V-015 · Jan 18, 2006 · 103 vehicles

Risk. FAILURE OF THE VALVE WOULD DISABLE THE REAR AXLE SERVICE BRAKE CIRCUIT AND RESULT IN EXTENDED STOPPING DISTANCES WHICH COULD RESULT IN A CRASH.

Problem, fix and repair progress →

–no report yet

Cooling system: fan

Recall 05V-370 · Aug 25, 2005 · 665 vehicles

Risk. LEAKS CAUSED DUE TO DAMAGED O-RINGS COULD CAUSE HYDRAULIC FLUID TO BE SPRAYED ONTO HOT SURFACES AND IGNITE.

Problem, fix and repair progress →

Recalls apply to specific cars. To see whether a recall is still open on yours, enter the 17-character VIN at nhtsa.gov/recalls or with New Flyer.

Best & worst years

2004 vs. every other D40i year

Bars show complaints per model year. Colors show the CarFlaw verdict: complaints weighted for crashes, fires and injuries, adjusted for years on the road and compared with the D40i median. How we score

'04'05'06
  • Avoid
  • Caution
  • Solid
  • Best
  • Not rated

Own a 2004 D40i?

Decode your VIN to see the recalls for your exact car, then confirm open recalls with NHTSA.