Wiring: fuses and circuit breakersRecall 06V-136 · Thomas Built Buses vehicles

FREIGHTLINER LLC recall 06V-136 covers 11,666 Thomas Built Buses vehicles for a wiring: fuses and circuit breakers problem, reported to NHTSA on April 25, 2006.

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Vehicles repairedNo manufacturer report yet
Vehicles affected11,6663 models
ReportedApr 25, 2006Owners notified Jun 30, 2006
Complaints since1Same system, after the recall

Source: NHTSA recall 06V136000 and manufacturer quarterly reports. Started by an NHTSA defect investigation.

What's wrong

The problem

CERTAIN MY 2004 THROUGH 2006 THOMAS BUILT HDX, EF, AND FS-65 SCHOOL BUSES MANUFACTURED BETWEEN OCTOBER 4, 2004, AND FEBRUARY 14, 2006. THE BODY POWER DISTRIBUTION MODULE (PDM) WAS MANUFACTURED WITH COPPER CIRCUITS THAT ARE TOO THIN FOR THE ELECTRICAL LOADS ENCOUNTERED, POSSIBLY CAUSING THE BOARD TO OVERHEAT.

The risk

IF THE PDM OVERHEATS IT MAY GENERATE SMOKE AND COULD RESULT IN A FIRE.

What to do

The fix

THOMAS BUILT WILL NOTIFY OWNERS AND WILL REPLACE THE PDM'S THIN COPPER CIRCUITS WITH THICKER COPPER CIRCUITS. THE RECALL BEGAN ON JUNE 30, 2006. OWNERS MAY CONTACT THOMAS BUILT AT 1-877-660-4938.

FREIGHTLINER RECALL NO. FL-475.CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.

Recall repairs are free. Confirm whether this recall is open on your vehicle by entering its VIN at nhtsa.gov/recalls.

3 models

Vehicles in this recall

Built from October 4, 2004 to February 14, 2006. Not every vehicle in these model years is included; check by VIN.

Background

The investigation behind this recall

  1. ELECTRICAL PANEL FIRESPE06012 · closed Jun 15, 2006
    NHTSA