2004 Thomas Built Buses FS-65Problems, recalls & complaints

NHTSA has logged 1 owner complaint about the 2004 Thomas Built Buses FS-65, most often about the electrical system. It is covered by 7 safety recalls, and for recall 18V-083 the manufacturer reports only 1% of affected cars repaired.

Source: NHTSA complaints, recalls, investigations and manufacturer recall reports, through January 30, 2018. Updated daily.

Complaints by system

Where the 2004 Thomas Built Buses FS-65 has problems

1 complaint grouped by the system owners reported.

Box size = number of complaints naming that system. Darker = larger share. One complaint can name more than one system.
Complaints by system
SystemComplaintsCrash, fire or injury
Electrical system11

Source: NHTSA Office of Defects Investigation. Complaints are submitted by the public and are not verified by NHTSA.

7 recalls

2004 Thomas Built Buses FS-65 recalls and how many were fixed

Each ring shows the share of affected cars repaired, from the manufacturer’s latest quarterly report to NHTSA. Recall repairs are free at authorized dealers.

1%repaired · 2019 Q3

Equipment

Recall 18V-083 · Jan 30, 2018 · 606 vehicles · 9 repaired

Risk. In the event of a fire, if the fire extinguisher does not function properly, it can increase the risk of injury.

Problem, fix and repair progress →

–no report yet

Door: hinge and attachments

Recall 08V-087 · Feb 26, 2008 · 243,435 vehicles

Risk. IN THE EVENT OF AN EMERGENCY, A PERSON ON THE OUTSIDE OF THE BUS MAY BREAK THE DOOR HANDLE TRYING TO OPEN THE EMERGENCY EXIT POTENTIALLY DELAYING EVACUATION…

Problem, fix and repair progress →

–no report yet

Equipment adaptive/mobility

Recall 08V-088 · Feb 26, 2008 · 760 vehicles

Risk. SHOULD THE THRESHOLD WARNING SYSTEM FAIL TO OPERATE, THE LIFT USER CAN FALL FROM THE VEHICLE AND BE SERIOUSLY INJURED.

Problem, fix and repair progress →

Show 3 more recalls
–no report yet

Steering: column

Recall 07V-289 · Jul 3, 2007 · 25,643 vehicles

Risk. COLUMNS WITH TWO WELDS MISSING MAY FATIGUE AND FRACTURE AND ALLOW THE STEERING WHEEL TO PROGRESSIVELY BE MOVED OUT OF ITS NORMAL POSITION WHICH MAY CAUSE THE…

Problem, fix and repair progress →

–no report yet

Equipment adaptive/mobility

Recall 06V-150 · May 3, 2006 · 45 vehicles

Risk. IN THE EVENT THIS CONDITION OCCURS DURING PASSENGER OPERATIONS IT MAY NOT BE POSSIBLE TO CLOSE THE LIFT DOOR CAUSING THE VEHICLE INTERLOCKS TO REMAIN ENGAGED…

Problem, fix and repair progress →

Recalls apply to specific cars. To see whether a recall is still open on yours, enter the 17-character VIN at nhtsa.gov/recalls or with Thomas Built Buses.

Best & worst years

2004 vs. every other FS-65 year

Bars show complaints per model year. Colors show the CarFlaw verdict: complaints weighted for crashes, fires and injuries, adjusted for years on the road and compared with the FS-65 median. How we score

'94'95'96'97'98'99'00'01'02'03'04'05'06'07'08'09'10'11'12'13'14'15'16'17
  • Avoid
  • Caution
  • Solid
  • Best
  • Not rated
4 investigations

NHTSA defect investigations

Federal investigations that included the 2004 Thomas Built Buses FS-65, and the recalls they led to.

  1. STEERING COLUMN WELD CRACKSEA07002 · closed Jul 12, 2007
    Led to recall 07V-289
  2. ELECTRICAL PANEL FIRESPE06012 · closed Jun 15, 2006
    Led to recall 06V-136
  3. SIDE ELECTRICAL FUSE PANEL FIRESPE07029 · closed Nov 29, 2007
    Led to recall 07V-544
  4. EMERGENCY DOOR HANDLE FAILUREPE07054 · closed Mar 4, 2008
    Led to recall 08V-087
In owners' words

What FS-65 owners report

Recent electrical system complaints filed with NHTSA, shortened. Personal details are removed.

TL*THE CONTACT OWNS A 2004 THOMAS BUILT FS-65/ FREIGHTLINER SCHOOL BUS. THE CONTACT STATED THAT THE FUSE PANELS AND CABLES LEADING TO THE FUSE PANELS BURNED IN THE VEHICLE. HE REPLACED THE PANELS ON APPROXIMATELY 30 BUSES. HE RECEIVED A RECALL NOTICE FOR NHTSA CAMPAIGN ID NUMBER 07V544000…
Complaint 10226823 · May 6, 2008 · 35,000 miles

Own a 2004 FS-65?

Decode your VIN to see the recalls for your exact car, then confirm open recalls with NHTSA.