Storage: tank assemblyRecall 07V-216 · Kawasaki vehicles

KAWASAKI MOTORS CORP., U.S.A. recall 07V-216 covers 4,352 Kawasaki vehicles for a storage: tank assembly problem, reported to NHTSA on May 17, 2007.

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Vehicles repairedNo manufacturer report yet
Vehicles affected4,3522 models
ReportedMay 17, 2007Owners notified Jun 25, 2007
Complaints since1Same system, after the recall

Source: NHTSA recall 07V216000 and manufacturer quarterly reports. Started by an NHTSA defect investigation.

What's wrong

The problem

ON CERTAIN MOTORCYCLES, THE FUEL TANK IS MOUNTED TO THE CHASSIS BY MEANS OF TABS THAT ARE SPOT WELDED TO THE TANK, THEN BRAISED/WELDED AROUND A PORTION OF THEIR CIRCUMFERENCE.

The risk

UNDER CERTAIN CONDITIONS, REPEATED STRESS CAN CRACK THE TANK AT THE LOCATION OF THE TABS, AND ALLOW FUEL TO LEAK.

What to do

The fix

DEALERS WILL REPLACE THE FUEL TANK. THE RECALL BEGAN ON JUNE 25, 2007. OWNERS MAY CONTACT KAWASAKI AT 1-866-802-9381.

CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATIONCUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.

Recall repairs are free. Confirm whether this recall is open on your vehicle by entering its VIN at nhtsa.gov/recalls.

2 models

Vehicles in this recall

Built from December 13, 2002 to April 7, 2003. Not every vehicle in these model years is included; check by VIN.

Background

The investigation behind this recall

  1. FUEL TANK LEAKSPE07005 · closed May 23, 2007
    NHTSA