Engine: hard parts internal/mechanicalRecall 24V-635 · Ford and Lincoln vehicles
Ford Motor Company recall 24V-635 covers 90,736 Ford and Lincoln vehicles for a engine: hard parts internal/mechanical problem, reported to NHTSA on August 23, 2024. The manufacturer's latest report (2026 Q3) shows 66% of affected vehicles repaired.
Source: NHTSA recall 24V635000 and manufacturer quarterly reports. Started by an NHTSA defect investigation.
The problem
Ford Motor Company (Ford) is recalling certain 2021-2022 Bronco, F-150, Edge, Explorer, Lincoln Nautilus, and Lincoln Aviator vehicles equipped with either a 2.7L or 3.0L Nano EcoBoost engine. The engine intake valves may break while driving, which can result in engine failure and a loss of drive power.
The risk
A loss of drive power increases the risk of a crash.
The fix
Dealers will perform an engine cycle test and replace the engine as necessary, free of charge. Owner notification letters were mailed July 3, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 24S55.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Recall repairs are free. Confirm whether this recall is open on your vehicle by entering its VIN at nhtsa.gov/recalls.
How fast cars are being fixed
66%repaired
Share of affected vehicles repaired in each quarterly report the manufacturer filed with NHTSA. 1,667 vehicles were listed as unreachable.
Vehicles in this recall
Built from May 1, 2021 to October 31, 2021. Not every vehicle in these model years is included; check by VIN.
The investigation behind this recall
- Loss of Motive PowerNHTSA