Electrical system: starter assemblyRecall 25V-644 · BMW vehicles
BMW of North America, LLC recall 25V-644 covers 145,102 BMW vehicles for a electrical system: starter assembly problem, reported to NHTSA on September 25, 2025. The manufacturer's latest report (2026 Q3) shows 74% of affected vehicles repaired.
Source: NHTSA recall 25V644000 and manufacturer quarterly reports. Started by an NHTSA defect investigation.
The problem
BMW of North America, LLC (BMW) is recalling certain 2020 340I, X6, 2020-2025 840I, 2020-2022 740LI, 2019-2020 X7, and X5 vehicles. After repeated attempts, the starter motor may overheat from an electrical overload.
The risk
An overheated starter motor can ignite nearby combustible material in the engine compartment, increasing the risk of a fire.
The fix
Dealers will replace the engine starter, free of charge. This recall includes vehicles repaired under recall 24V576 and those owners will need to have their vehicle repaired again. Owner notification letters were mailed February 9, 2026. Owners may contact BMW customer service at 1-800-525-7417. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov November 17, 2025.
Recall repairs are free. Confirm whether this recall is open on your vehicle by entering its VIN at nhtsa.gov/recalls.
How fast cars are being fixed
74%repaired
Share of affected vehicles repaired in each quarterly report the manufacturer filed with NHTSA.