Wiring: front underhoodRecall 99V-028 · 1994–1995 Ford Aerostar

FORD MOTOR COMPANY recall 99V-028 covers 23,097 1994–1995 Ford Aerostar for a wiring: front underhood problem, reported to NHTSA on February 9, 1999.

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Vehicles repairedNo manufacturer report yet
Vehicles affected23,0971 model
ReportedFeb 9, 1999Owners notified Apr 7, 1999
Complaints since81Same system, after the recall

Source: NHTSA recall 99V028000 and manufacturer quarterly reports. Started by an NHTSA defect investigation.

What's wrong

The problem

VEHICLE DESCRIPTION: MINI VANS. HEAT GENERATION IN THE WIRING HARNESS TO THE FUEL PUMP/SENDER ASSEMBLY CAN CAUSE AN ELECTRICAL SHORT. THE VEHICLE COULD EXPERIENCE A LOSS OF POWER AND BECOME IMMOBILIZED AND THE FUEL GAUGE MAY BE ERRATIC.

The risk

HEAT DAMAGE, INCLUDING MELTING OR CHARRING OF THE FUEL PUMP AND SENDER ASSEMBLY WIRE HARNESS AND ASSOCIATED WIRING HARNESSES CAN ALSO RESULT. THE SHORT CIRCUIT COULD ALSO HAVE THE POTENTIAL FOR A VEHICLE FIRE.

What to do

The fix

DEALERS WILL INSTALL A FUSED JUMPER HARNESS IN THE FUEL PUMP GROUND CIRCUIT THAT WILL BE INSTALLED AT THE FUEL PUMP INERTIA SHUT-OFF SWITCH.

OWNER NOTIFICATION BEGAN APRIL 7, 1999. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT FORD AT 1-800-392-3673. ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

Recall repairs are free. Confirm whether this recall is open on your vehicle by entering its VIN at nhtsa.gov/recalls.

1 model

Vehicles in this recall

Built from June 27, 1994 to August 31, 1994. Not every vehicle in these model years is included; check by VIN.

Background

The investigation behind this recall

  1. FUEL SENDER ASSEMBLY FIRESEA98016 · closed Feb 12, 1999
    NHTSA