Vacuum: hoses, lines/piping, and fittingsRecall 08V-208 · Ford and Lincoln vehicles

FORD MOTOR COMPANY recall 08V-208 covers 605,684 Ford and Lincoln vehicles for a vacuum: hoses, lines/piping, and fittings problem, reported to NHTSA on May 7, 2008.

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Vehicles repairedNo manufacturer report yet
Vehicles affected605,6842 models
ReportedMay 7, 2008Owners notified Jun 27, 2008
Complaints since64Same system, after the recall

Source: NHTSA recall 08V208000 and manufacturer quarterly reports. Started by an NHTSA defect investigation.

What's wrong

The problem

FORD IS RECALLING 605,684 MY 2005-2006 F-150 AND LINCOLN MARK LT VEHICLES EQUIPPED WITH 5.4L 3-VALVE ENGINES. THE BRAKE BOOSTER VACUUM SUPPLY HOSE ATTACHED TO THE INTAKE MANIFOLD FITTING MAY SWELL OVER TIME AND LOSE RETENTION FORCE. THIS CONDITION COULD ALLOW THE HOSE TO BECOME DETACHED FROM THE FITTING DURING AN INTAKE MANIFOLD BACKFIRE. SHOULD THE HOSE DETACH FROM THE INTAKE MANIFOLD, SEVERAL BRAKE APPLICATIONS WITH POWER ASSIST WILL BE AVAILABLE BEFORE THE VACUUM RESERVE IS DEPLETED.

The risk

ONCE THE BRAKE BOOSTER VACUUM RESERVE IS DEPLETED, THE DRIVER WILL HAVE FOUNDATION BRAKE FUNCTION, BUT WITH INCREASED BRAKE PEDAL EFFORT. REDUCED VEHICLE BRAKING COULD LEAD TO A CRASH.

What to do

The fix

DEALERS WILL REPLACE A RUBBER HOSE ON THE BRAKE BOOSTER VACUUM SUPPLY TUBE ASSEMBLY. THE RECALL BEGAN ON JUNE 27, 2008. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

FORD RECALL NO. 08S05.CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.

Recall repairs are free. Confirm whether this recall is open on your vehicle by entering its VIN at nhtsa.gov/recalls.

2 models

Vehicles in this recall

Built from April 19, 2004 to May 31, 2006. Not every vehicle in these model years is included; check by VIN.

Background

The investigation behind this recall

  1. LOSS OF BRAKE POWER-ASSISTPE08001 · closed May 9, 2008
    NHTSA