Chevrolet Express 3500Years to avoid, problems & recalls
NHTSA has 134 owner complaints and 2 safety recalls on record for the Chevrolet Express 3500.

Source: NHTSA complaints, recalls, investigations and manufacturer recall reports. Updated daily. How we score years. Photo: IFCAR, Public domain.
Best & worst years
Chevrolet Express 3500 years to avoid
Complaints by model year, colored by the CarFlaw verdict: complaints weighted for crashes, fires and injuries, adjusted for years on the road and compared with the Express 3500 median. Tap a year for its full report.
'97'98'99'00'01'02'03'04'05'06'07'08'09'10'12'13'14'19'21'24
- Avoid
- Caution
- Solid
- Best
- Not rated
2024Not rated–/1002 complaints · 0 recalls2021Not rated–/1001 complaint · 0 recalls2019Not rated–/1002 complaints · 0 recalls2014Not rated–/1001 complaint · 1 recall2013Not rated–/1001 complaint · 0 recalls2012Not rated–/1005 complaints · 0 recalls2010Not rated–/1004 complaints · 1 recall2009Not rated–/1009 complaints · 2 recalls2008Not rated–/10011 complaints · 1 recall2007Not rated–/10011 complaints · 1 recall2006Not rated–/10015 complaints · 1 recall2005Not rated–/10017 complaints · 0 recalls2004Not rated–/10016 complaints · 0 recalls2003Not rated–/10012 complaints · 0 recalls2002Not rated–/1003 complaints · 0 recalls2001Not rated–/10011 complaints · 0 recalls2000Not rated–/1004 complaints · 0 recalls1999Not rated–/1004 complaints · 0 recalls1998Not rated–/1003 complaints · 0 recalls1997Not rated–/1002 complaints · 0 recalls
Complaints by system
Most common Chevrolet Express 3500 problems
All model years combined: 134 complaints grouped by the system owners reported.
17Tires
14Electrical system5 crash/fire/injury
13Structure
12Steering2 crash/fire/injury
12Service brakes, hydraulic1 crash/fire/injury
10Fuel system, gasoline
10Fuel/propulsion system1 crash/fire/injury
9Service brakes
9Seat belts
4515 other systems8 crash/fire/injury
| System | Complaints | Crash, fire or injury |
|---|---|---|
| Tires | 17 | 0 |
| Electrical system | 14 | 5 |
| Structure | 13 | 0 |
| Steering | 12 | 2 |
| Service brakes, hydraulic | 12 | 1 |
| Fuel system, gasoline | 10 | 0 |
| Fuel/propulsion system | 10 | 1 |
| Service brakes | 9 | 0 |
| Seat belts | 9 | 1 |
| 15 other systems | 45 | 8 |
2 recalls
Chevrolet Express 3500 recalls
Newest first. The ring shows the share of affected vehicles repaired, from the manufacturer's latest report to NHTSA.
1 investigation
NHTSA investigations of the Express 3500
- Fuel Filler Pipe Corrosion/LeakageLed to recall 12V-388