2004 Chevrolet Express 3500Problems, recalls & complaints
NHTSA has logged 16 owner complaints about the 2004 Chevrolet Express 3500, most often about the steering. It has no vehicle safety recalls on record.

Source: NHTSA complaints, recalls, investigations and manufacturer recall reports, through April 11, 2016. Updated daily. Photo: IFCAR, Public domain.
Where the 2004 Chevrolet Express 3500 has problems
16 complaints grouped by the system owners reported.
| System | Complaints | Crash, fire or injury |
|---|---|---|
| Steering | 4 | 1 |
| Fuel system, gasoline | 3 | 0 |
| Service brakes, hydraulic | 3 | 0 |
| Structure | 2 | 0 |
| Service brakes | 2 | 0 |
| Tires | 1 | 0 |
| Fuel/propulsion system | 1 | 0 |
| Electronic stability control (ESC) | 1 | 0 |
Source: NHTSA Office of Defects Investigation. Complaints are submitted by the public and are not verified by NHTSA.
2004 Chevrolet Express 3500 recalls and how many were fixed
No vehicle safety recalls are on record for this model year.
2004 vs. every other Express 3500 year
Bars show complaints per model year. Colors show the CarFlaw verdict: complaints weighted for crashes, fires and injuries, adjusted for years on the road and compared with the Express 3500 median. How we score
- Avoid
- Caution
- Solid
- Best
- Not rated
What Express 3500 owners report
Recent steering complaints filed with NHTSA, shortened. Personal details are removed.
ON JUNE 08, 2013 MY HUSBAND HAD PARKED THE VAN ALONG SIDE THE ROAD - HE WAS OUT OF IT WORKING. THE VEHICLE WAS NOT RUNNING - WHEN A COWORKER NOTICED SMOKE COMING FROM THE VAN. THE COWORKER RAN OVER TO THE VAN AND SEEN THAT THE FIRE WAS IN THE STEERING COLUMN. WITHIN MINUTES THE ENTIRE VAN WAS ON…
TL*THE CONTACT OWNS A 2004 CHEVROLET EXPRESS 3500. WHILE DRIVING APPROXIMATELY 35 MPH, THE VEHICLE SUDDENLY LOST POWER STEERING AND BRAKING ABILITY. SHE LOST CONTROL OF THE VEHICLE. SHE SHIFTED INTO A LOWER GEAR AND WAS ABLE TO COMPLETELY STOP THE VEHICLE. THE CONTACT WAS ABLE TO TURN OFF AND…
TL*THE CONTACT OWNS A 2004 CHEVROLET EXPRESS 3500. WHILE DRIVING 5-10 MPH, THE CONTACT HEARD A CLUNKING NOISE AND THE STEERING BECAME DIFFICULT. THE DEALER STATED THAT THE STEERING IDLER ARM WAS CRACKED. THE MANUFACTURER DENIED THE REPAIR AS PART OF RECALL NUMBER 07103 BECAUSE THE CRACK ON THE…
Own a 2004 Express 3500?
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