2003 Kawasaki KLR650Problems, recalls & complaints

NHTSA has logged 6 owner complaints about the 2003 Kawasaki KLR650, most often about the engine and engine cooling. It has no vehicle safety recalls on record.

Source: NHTSA complaints, recalls, investigations and manufacturer recall reports, through October 2, 2010. Updated daily.

Complaints by system

Where the 2003 Kawasaki KLR650 has problems

6 complaints grouped by the system owners reported.

Box size = number of complaints naming that system. Darker = larger share. One complaint can name more than one system.
Complaints by system
SystemComplaintsCrash, fire or injury
Engine and engine cooling50
Steering10
Tires10

Source: NHTSA Office of Defects Investigation. Complaints are submitted by the public and are not verified by NHTSA.

0 recalls

2003 Kawasaki KLR650 recalls and how many were fixed

No vehicle safety recalls are on record for this model year.

Best & worst years

2003 vs. every other KLR650 year

Bars show complaints per model year. Colors show the CarFlaw verdict: complaints weighted for crashes, fires and injuries, adjusted for years on the road and compared with the KLR650 median. How we score

'98'99'00'01'02'03'05'06'07'08'09'17'22'23'24
  • Avoid
  • Caution
  • Solid
  • Best
  • Not rated
In owners' words

What KLR650 owners report

Recent engine and engine cooling complaints filed with NHTSA, shortened. Personal details are removed.

KLR650 ENGINE IDLE LEVER ADJUSTER SPRING FAILED SENDING METAL FRAGMENTS THROUGH OUT THE ENGINE THAT I HAD TO FISH OUT - VERY VERY COMMON PROBLEM TO THE POINT THAT IT IS THE FIRST THING PEOPLE DO WHEN THEY BUY A KLR OF ANY YEAR. *TR
Complaint 10358886 · Oct 2, 2010 · 15,000 miles
KAWASAKI KLR 650 MOTORCYCLE CHAIN TENSIONER COUNTER BALANCER AND RETAINER SPRING BROKEN AND MISSING. THE BROKEN PIECES CAN CAUSE CATASTROPHIC FAILURE INCLUDING ENGINE SEIZURE WHILE IN OPERATION. REPLACED THE PARTS FROM AFTERMARKET SUPPLIER. *TR
Complaint 10266451 · Apr 23, 2009 · 25,600 miles
I HAVE A 2003 KAWASAKI KLR650 AND THE BALANCER LEVER ADJUSTER IS BROKEN. IT MAKES A LOUD NOISE AND THERE IS A POSSIBILITY OF ENGINE SEIZURE. I HAVE DONE NOTHING TO FIX THIS YET AND AM DRIVING AN ALTERNATE VEHICLE. *JB
Complaint 10197781 · Jul 30, 2007 · 2,200 miles

Own a 2003 KLR650?

Decode your VIN to see the recalls for your exact car, then confirm open recalls with NHTSA.