2005 Sprinter 3500Problems, recalls & complaints

NHTSA has logged 14 owner complaints about the 2005 Sprinter 3500, most often about the engine and engine cooling. It is covered by 2 safety recalls.

Source: NHTSA complaints, recalls, investigations and manufacturer recall reports, through November 14, 2008. Updated daily.

Complaints by system

Where the 2005 Sprinter 3500 has problems

14 complaints grouped by the system owners reported.

Box size = number of complaints naming that system. Darker = larger share. One complaint can name more than one system.
Complaints by system
SystemComplaintsCrash, fire or injury
Engine and engine cooling70
Power train20
Service brakes, hydraulic20
Structure10
Vehicle speed control10
Air bags10
Visibility10
Fuel system, diesel10
Fuel system, gasoline10

Source: NHTSA Office of Defects Investigation. Complaints are submitted by the public and are not verified by NHTSA.

2 recalls

2005 Sprinter 3500 recalls and how many were fixed

Each ring shows the share of affected cars repaired, from the manufacturer’s latest quarterly report to NHTSA. Recall repairs are free at authorized dealers.

Recalls apply to specific cars. To see whether a recall is still open on yours, enter the 17-character VIN at nhtsa.gov/recalls or with Sprinter.

Best & worst years

2005 vs. every other 3500 year

Bars show complaints per model year. Colors show the CarFlaw verdict: complaints weighted for crashes, fires and injuries, adjusted for years on the road and compared with the 3500 median. How we score

'03'04'05'06'07'08'10'11
  • Avoid
  • Caution
  • Solid
  • Best
  • Not rated
In owners' words

What 3500 owners report

Recent engine and engine cooling complaints filed with NHTSA, shortened. Personal details are removed.

TURBO RESONATOR FAILURE ON AN INCLINE ON FREEWAY WAS ALMOST REAR ENDED BY ANOTHER VECHICLE. THE DEALER REPLACED THE RESONATOR. *TR
Complaint 10248806 · Nov 14, 2008 · 4,623 miles
SUDDEN LOSS OF POWER WHILE DRIVING 50-60 MPH. NO ACCELERATION DESPITE DEPRESSING ACCELERATOR PEDAL TO FLOOR. VEHICLE TOWED 15 MILES TO AUTHORIZED DEALER WHERE TURBO RESONATOR WAS REPLACED. *JB
Complaint 10189063 · Apr 26, 2007 · 5,600 miles
THE TRUCK LOST POWER SUDDENLY AND THE SPEED REDUCED FROM 62 TO 35 TOTALLY OUT OF MY CONTROL. THIS OCCURRED ON I95 IN NORTHERN VIRGINIA IN HEAVY TRAFFIC. THE PROBLEM WAS A FAILED TURBO RESONATOR. *NM
Complaint 10183054 · Feb 20, 2007 · 12,250 miles

Own a 2005 3500?

Decode your VIN to see the recalls for your exact car, then confirm open recalls with NHTSA.