2004 Subaru BajaProblems, recalls & complaints

NHTSA has logged 18 owner complaints about the 2004 Subaru Baja, most often about the fuel system, gasoline. It is covered by 9 safety recalls, and for recall 16V-361 the manufacturer reports only 60% of affected cars repaired.

2004 Subaru Baja

Source: NHTSA complaints, recalls, investigations and manufacturer recall reports, through January 2, 2020. Updated daily. Photo: Charles from Port Chester, New York, CC BY 2.0.

Complaints by system

Where the 2004 Subaru Baja has problems

18 complaints grouped by the system owners reported.

Box size = number of complaints naming that system. Darker = larger share. One complaint can name more than one system.
Complaints by system
SystemComplaintsCrash, fire or injury
Fuel system, gasoline60
Fuel/propulsion system40
Air bags20
Engine and engine cooling10
Power train10
Seat belts10
Service brakes, hydraulic10
Steering10
Vehicle speed control10
3 other systems30

Source: NHTSA Office of Defects Investigation. Complaints are submitted by the public and are not verified by NHTSA.

9 recalls

2004 Subaru Baja recalls and how many were fixed

Each ring shows the share of affected cars repaired, from the manufacturer’s latest quarterly report to NHTSA. Recall repairs are free at authorized dealers.

69%repaired · 2023 Q2

Passenger side: inflator module

Recall 20V-003 · Jan 2, 2020 · 111,562 vehicles · 76,616 repaired

Risk. An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

Problem, fix and repair progress →

82%repaired · 2023 Q2

Passenger side: inflator module

Recall 20V-001 · Jan 2, 2020 · 258,813 vehicles · 212,286 repaired

Risk. An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

Problem, fix and repair progress →

73%repaired · 2023 Q2

Passenger side: inflator module

Recall 20V-002 · Jan 2, 2020 · 127,547 vehicles · 93,276 repaired

Risk. An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

Problem, fix and repair progress →

63%repaired · 2023 Q2

Passenger side: inflator module

Recall 16V-359 · May 25, 2016 · 146,010 vehicles · 92,119 repaired

Risk. An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

Problem, fix and repair progress →

Show 5 more recalls
83%repaired · 2023 Q2

Passenger side: inflator module

Recall 16V-358 · May 25, 2016 · 302,127 vehicles · 249,595 repaired

Risk. An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

Problem, fix and repair progress →

60%repaired · 2023 Q2

Passenger side: inflator module

Recall 16V-361 · May 25, 2016 · 62,940 vehicles · 38,036 repaired

Risk. An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

Problem, fix and repair progress →

76%repaired · 2023 Q1

Passenger side: inflator module

Recall 15V-323 · May 28, 2015 · 432,016 vehicles · 329,703 repaired

Risk. In the event of a crash necessitating deployment of the passenger's frontal air bag, the inflator could rupture with metal fragments striking the vehicle…

Problem, fix and repair progress →

72%repaired · 2023 Q1

Air bags

Recall 14V-763 · Dec 1, 2014 · 4,175 vehicles · 2,993 repaired

Risk. In the event of a crash necessitating deployment of the passenger’s frontal air bag, the inflator could rupture with metal fragments striking the vehicle…

Problem, fix and repair progress →

–no report yet

Engine and engine cooling

Recall 04V-473 · Oct 1, 2004 · 26 vehicles

Risk. IF LEAKING OIL CONTACTS COMPONENTS OPERATING AT HIGH TEMPERATURES, A FIRE COULD RESULT IN THE ENGINE COMPARTMENT.

Problem, fix and repair progress →

Recalls apply to specific cars. To see whether a recall is still open on yours, enter the 17-character VIN at nhtsa.gov/recalls or with Subaru.

Best & worst years

2004 vs. every other Baja year

Bars show complaints per model year. Colors show the CarFlaw verdict: complaints weighted for crashes, fires and injuries, adjusted for years on the road and compared with the Baja median. How we score

'03'04'05'06
  • Avoid
  • Caution
  • Solid
  • Best
  • Not rated
NHTSA crash tests

2004 Subaru Baja safety ratings

2004 Subaru Baja 4-DR. in NHTSA's New Car Assessment Program. Photos are from NHTSA's crash tests.

  • Stability control: No
  • Forward collision warning: No
  • Lane departure warning: No
4 investigations

NHTSA defect investigations

Federal investigations that included the 2004 Subaru Baja, and the recalls they led to.

  1. FUEL PUMP LEAKSEA09007 · closed Jul 20, 2009
    Led to recall 09V-277
  2. Air Bag Inflator RuptureEA15001 · still open
    Led to recall 22V-945
  3. FUEL PUMP LEAKPE08064 · closed May 21, 2009
    No recall
  4. Air Bag Inflator RupturePE14016 · closed Mar 2, 2015
    Led to recall 14V-700
In owners' words

What Baja owners report

Recent fuel system, gasoline complaints filed with NHTSA, shortened. Personal details are removed.

I HAVE A 2004 SUBARU BAJA AND FUEL IS LEAKING FROM THE FUEL LINES UNDER THE INTAKE MANIFOLD. VAPORS WILL FILL CABIN OF THE VEHICLE. THERE IS A RISK OF FIRE AND INTOXICATING FUMES. THESE VEHICLES HAVE A HISTORY OF THIS PROBLEM. SUBARU HAS NOT AND WILL NOT MAKE A COMMITMENT ON A RECALL. 2005 AND 2006…
Complaint 10558076 · Jan 1, 2014
I HAVE FUEL LEAKING FROM THE FUEL LINES ON THE DRIVERS SIDE TO THE RIGHT OF THE ALTERNATOR. I AM ASSUMING ONE OR BOTH OF THESE FUEL LINES ARE CRACKED. THE FUEL LEAKS WHEN IT IS COLD AND STOPS LEAKING WHEN THE ENGINE WARMS UP. MY BAJA IS ALSO HARD TO START WHEN COLD. I'M THINKING THE FUEL LINES ARE…
Complaint 10447382 · Feb 10, 2012 · 60,000 miles
MY 2004 BAJA TURBO HAS THE GAS LEAK PROBLEM IN THE MANIFOLD AREA. HAVE REPLACED HOSES AND CLAMPS 3 TIMES ON THE TWO THAT ARE VISIBLE. GAS POOLS ON THE MANIFOLD FROM A SLOW LEAK, FUMES IN THE CABIN, MUST DRIVE WITH WINDOWS DOWN. THIS HAPPENS DURING COLDER TEMPS, PROBABLY 20 AND BELOW. FUMES UPON…
Complaint 10385688 · Feb 19, 2011 · 79,000 miles

Own a 2004 Baja?

Decode your VIN to see the recalls for your exact car, then confirm open recalls with NHTSA.