2003 Volvo S40Problems, recalls & complaints

NHTSA has logged 18 owner complaints about the 2003 Volvo S40, most often about the power train. It is covered by 2 safety recalls.

2003 Volvo S40

Source: NHTSA complaints, recalls, investigations and manufacturer recall reports, through November 7, 2021. Updated daily. Photo: IFCAR, Public domain.

Complaints by system

Where the 2003 Volvo S40 has problems

18 complaints grouped by the system owners reported.

Box size = number of complaints naming that system. Darker = larger share. One complaint can name more than one system.
Complaints by system
SystemComplaintsCrash, fire or injury
Power train60
Electrical system30
Vehicle speed control20
Fuel system, gasoline20
Suspension20
Tires20
Engine and engine cooling11
Equipment10
Engine10
1 other systems11

Source: NHTSA Office of Defects Investigation. Complaints are submitted by the public and are not verified by NHTSA.

2 recalls

2003 Volvo S40 recalls and how many were fixed

Each ring shows the share of affected cars repaired, from the manufacturer’s latest quarterly report to NHTSA. Recall repairs are free at authorized dealers.

Recalls apply to specific cars. To see whether a recall is still open on yours, enter the 17-character VIN at nhtsa.gov/recalls or with Volvo.

Best & worst years

2003 vs. every other S40 year

Bars show complaints per model year. Colors show the CarFlaw verdict: complaints weighted for crashes, fires and injuries, adjusted for years on the road and compared with the S40 median. How we score

'00'01'02'03'04'05'06'07'08'09'10'11
  • Avoid
  • Caution
  • Solid
  • Best
  • Not rated
NHTSA crash tests

2003 Volvo S40 safety ratings

2003 Volvo S40 4-DR. w/SAB in NHTSA's New Car Assessment Program. Photos are from NHTSA's crash tests.

  • Stability control: No
  • Forward collision warning: No
  • Lane departure warning: No
In owners' words

What S40 owners report

Recent power train complaints filed with NHTSA, shortened. Personal details are removed.

PRIOR TO LATEST INCIDENT, THE CAR HAD OCCASIONALLY GONE INTO "LIMP" MODE, STICKING IN 3RD GEAR BUT DRIVABLE. THAT PROBLEM WOULD GO AWAY AFTER A DAY OR SO. LOCAL SHOP COULDN'T FIND ANYTHING DEFINITIVE. BIGGER PROBLEM WAS YESTERDAY EVENING'S LOSS OF THROTTLE CONTROL AND MULTIPLE ELECTRICAL ISSUES.…
Complaint 11066109 · Jan 31, 2018 · 108,000 miles
MY 2003 VOLVO S40 HAS BEEN DRIVEN FEWER THAN 70,000 MILES. ALL VOLVO RECOMMENDED SERVICE HAS BEEN PERFORMED BY CERTIFIED MECHANICS AND IS DOCUMENTED. MY VOLVO DEALER DETERMINED THAT THE TRANSMISSION HAD TO BE REPLACED. IT IS NOT AT ALL REASONABLE TO HAVE A CATASTROPHIC TRANSMISSION FAILURE AT ONLY…
Complaint 10369952 · Dec 10, 2010 · 69,650 miles
MY 2003 S40 HAS BEEN SLIPPING GEAR BETWEEN 3RD AND 4TH GEAR AND OCASSIONAL HARD SHIFT BETWEEN 2ND AND 3RD GEAR. THE CAR ONLY HAS 49000 MILES. I HAVE GONE TO THE DEALER AND THEY SAID, THERE IS NO SOFTWARE UPDATE FOR THE TCM (TRANSMISSION CONTROL MODULE)AND IT NEEDS TO BE REPLACED. COST $800. THIS…
Complaint 10185527 · Mar 19, 2007 · 48,000 miles

Own a 2003 S40?

Decode your VIN to see the recalls for your exact car, then confirm open recalls with NHTSA.