2005 Volvo S40Problems, recalls & complaints

NHTSA has logged 69 owner complaints about the 2005 Volvo S40, most often about the electrical system. It is covered by 3 safety recalls.

2005 Volvo S40

Source: NHTSA complaints, recalls, investigations and manufacturer recall reports, through March 20, 2024. Updated daily. Photo: IFCAR, Public domain.

Complaints by system

Where the 2005 Volvo S40 has problems

69 complaints grouped by the system owners reported.

Box size = number of complaints naming that system. Darker = larger share. One complaint can name more than one system.
Complaints by system
SystemComplaintsCrash, fire or injury
Electrical system190
Fuel system, gasoline110
Engine and engine cooling110
Fuel/propulsion system80
Air bags51
Engine50
Visibility50
Service brakes30
Seat belts30
13 other systems161

Source: NHTSA Office of Defects Investigation. Complaints are submitted by the public and are not verified by NHTSA.

3 recalls

2005 Volvo S40 recalls and how many were fixed

Each ring shows the share of affected cars repaired, from the manufacturer’s latest quarterly report to NHTSA. Recall repairs are free at authorized dealers.

Recalls apply to specific cars. To see whether a recall is still open on yours, enter the 17-character VIN at nhtsa.gov/recalls or with Volvo.

Best & worst years

2005 vs. every other S40 year

Bars show complaints per model year. Colors show the CarFlaw verdict: complaints weighted for crashes, fires and injuries, adjusted for years on the road and compared with the S40 median. How we score

'00'01'02'03'04'05'06'07'08'09'10'11
  • Avoid
  • Caution
  • Solid
  • Best
  • Not rated
NHTSA crash tests

2005 Volvo S40 safety ratings

2005 Volvo S40 4-DR. w/SAB in NHTSA's New Car Assessment Program. Photos are from NHTSA's crash tests.

2005 Volvo S40 frontal crash test, NHTSA
Frontal crashNot rated
2005 Volvo S40 side barrier test, NHTSA
Side barrierNot rated
  • Stability control: Optional
  • Forward collision warning: No
  • Lane departure warning: No
In owners' words

What S40 owners report

Recent electrical system complaints filed with NHTSA, shortened. Personal details are removed.

The contact's wife owns a 2005 Volvo S40. The contact stated the vehicle was difficult to start for several days. Eventually, the failure progressed and the vehicle was not able to start. The check engine warning light was illuminated. The vehicle was repaired by the contact, a previous Volvo…
Complaint 11578530 · Mar 20, 2024 · 170,000 miles
FUEL PUMP CONTROL MODULE (PEM) FAILS DURING WET CONDITIONS. CAR WILL CRANK LIKE NORMAL BUT WILL NOT START. LET CAR DRY OUT FOR A FEW DAYS AND THEN THE CAR WILL RUN NORMAL AGAIN.
Complaint 10985089 · May 12, 2017 · 156,000 miles
TL* THE CONTACT OWNS A 2005 VOLVO S40. THE CONTACT STATED THAT THE KEY WAS UNABLE TO TURN AND PREVENTED THE VEHICLE FROM STARTING. THE BATTERY WAS TESTED BY AN INDEPENDENT MECHANIC WHO WAS UNABLE TO DETERMINE THE CAUSE OF THE FAILURE. THE VEHICLE WAS TO BE TAKEN TO A DEALER FOR DIAGNOSTIC TESTING.…
Complaint 10954466 · Feb 14, 2017

Own a 2005 S40?

Decode your VIN to see the recalls for your exact car, then confirm open recalls with NHTSA.