2006 Volvo S40Problems, recalls & complaints

NHTSA has logged 58 owner complaints about the 2006 Volvo S40, most often about the electrical system. It is covered by 3 safety recalls.

2006 Volvo S40

Source: NHTSA complaints, recalls, investigations and manufacturer recall reports, through August 19, 2022. Updated daily. Photo: IFCAR, Public domain.

Complaints by system

Where the 2006 Volvo S40 has problems

58 complaints grouped by the system owners reported.

Box size = number of complaints naming that system. Darker = larger share. One complaint can name more than one system.
Complaints by system
SystemComplaintsCrash, fire or injury
Electrical system240
Structure90
Fuel/propulsion system70
Visibility70
Engine50
Air bags40
Engine and engine cooling41
Service brakes, hydraulic40
Electronic stability control (ESC)20
10 other systems121

Source: NHTSA Office of Defects Investigation. Complaints are submitted by the public and are not verified by NHTSA.

3 recalls

2006 Volvo S40 recalls and how many were fixed

Each ring shows the share of affected cars repaired, from the manufacturer’s latest quarterly report to NHTSA. Recall repairs are free at authorized dealers.

Recalls apply to specific cars. To see whether a recall is still open on yours, enter the 17-character VIN at nhtsa.gov/recalls or with Volvo.

Mileage at failure

When do electrical system problems start?

74kmiles, median

Based on the odometer reading in 20 electrical system complaints. 70% were reported before 100,000 miles.

median0k50k100k150k200k+
2under 30k miles14under 100k miles6100k miles or more
Best & worst years

2006 vs. every other S40 year

Bars show complaints per model year. Colors show the CarFlaw verdict: complaints weighted for crashes, fires and injuries, adjusted for years on the road and compared with the S40 median. How we score

'00'01'02'03'04'05'06'07'08'09'10'11
  • Avoid
  • Caution
  • Solid
  • Best
  • Not rated
NHTSA crash tests

2006 Volvo S40 safety ratings

2006 Volvo S40 4-DR. w/SAB in NHTSA's New Car Assessment Program. Photos are from NHTSA's crash tests.

2006 Volvo S40 frontal crash test, NHTSA
Frontal crashNot rated
2006 Volvo S40 side barrier test, NHTSA
Side barrierNot rated
  • Stability control: Optional
  • Forward collision warning: No
  • Lane departure warning: No
In owners' words

What S40 owners report

Recent electrical system complaints filed with NHTSA, shortened. Personal details are removed.

AFTER A LONG PERIOD OF RAIN, WATER POOLED ON REAR DRIVER AND PASSENGER FLOOR. WINDOWS WOULD NOT FUNCTION, DOOR LOCKS WOULD NOT FUNCTION, TURN SIGNALS DIDN'T WORK. INSTRUMENT PANEL FLASHED WARNINGS OF ENGINE PROBLEMS, BRAKE FAILURE, AIRBAG PROBLEMS. OFTEN LOST ENTIRE PANEL WHILE VEHICLE WAS BEING…
Complaint 11323976 · May 9, 2020
WHILE DRIVING DOWN THE ROAD AT APPROXIMATELY 50 MPH I NOTICED MY DIM ( DRIVER INFORMATION MODULE) HAD COMPLETELY STOPPED WORKING. I WAS UNABLE TO READ MY SPEEDOMETER, RPM, FUEL LEVEL, AND ENGINE TEMPERATURE WHILE THE CAR WAS STILL RUNNING. AFTER RESEARCHING THIS ONLINE, IT APPEARS THAT THIS SEEMS…
Complaint 10817742 · Jan 4, 2016 · 114,000 miles
TL* THE CONTACT OWNS A 2006 VOLVO S40. THE CONTACT STATED THAT WHILE DRIVING AT APPROXIMATELY 40 MPH, THE VEHICLE STALLED AND FAILED TO RESTART. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC, WHO DIAGNOSED THAT THE SUN ROOF DRAINAGE SYSTEM WAS CLOGGED AND WATER ENTERED INTO THE VEHICLE WHICH…
Complaint 10779853 · Oct 5, 2015 · 65,000 miles

Own a 2006 S40?

Decode your VIN to see the recalls for your exact car, then confirm open recalls with NHTSA.