2025 BMW 540iProblems, recalls & complaints

NHTSA has logged 1 owner complaint about the 2025 BMW 540i, most often about the wheels. It has no vehicle safety recalls on record.

Source: NHTSA complaints, recalls, investigations and manufacturer recall reports, through April 27, 2026. Updated daily.

Complaints by system

Where the 2025 BMW 540i has problems

1 complaint grouped by the system owners reported.

Box size = number of complaints naming that system. Darker = larger share. One complaint can name more than one system.
Complaints by system
SystemComplaintsCrash, fire or injury
Wheels10

Source: NHTSA Office of Defects Investigation. Complaints are submitted by the public and are not verified by NHTSA.

0 recalls

2025 BMW 540i recalls and how many were fixed

No vehicle safety recalls are on record for this model year.

Best & worst years

2025 vs. every other 540i year

Bars show complaints per model year. Colors show the CarFlaw verdict: complaints weighted for crashes, fires and injuries, adjusted for years on the road and compared with the 540i median. How we score

'89'90'91'92'93'94'95'97'98'99'00'01'02'03'17'18'19'20'21'22'23'24'25
  • Avoid
  • Caution
  • Solid
  • Best
  • Not rated
In owners' words

What 540i owners report

Recent wheels complaints filed with NHTSA, shortened. Personal details are removed.

The driver’s side door jamb placard states 35PSI on all 4 tires. The TPMS software states 36 PSI front and 40 PSI rear. Picture of both attached. The manufacture label and TPMS should match, having them conflict is confusing and leaves owner unsure which to follow.
Complaint 11733992 · Apr 27, 2026

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