1996 Ford AerostarProblems, recalls & complaints

NHTSA has logged 104 owner complaints about the 1996 Ford Aerostar, most often about the wheels. It is covered by 4 safety recalls.

Source: NHTSA complaints, recalls, investigations and manufacturer recall reports, through March 11, 2020. Updated daily.

Complaints by system

Where the 1996 Ford Aerostar has problems

104 complaints grouped by the system owners reported.

Box size = number of complaints naming that system. Darker = larger share. One complaint can name more than one system.
Complaints by system
SystemComplaintsCrash, fire or injury
Wheels230
Service brakes, hydraulic164
Power train120
Electrical system123
Steering90
Air bags66
Latches/locks/linkages60
Tires50
Vehicle speed control41
10 other systems203

Source: NHTSA Office of Defects Investigation. Complaints are submitted by the public and are not verified by NHTSA.

4 recalls

1996 Ford Aerostar recalls and how many were fixed

Each ring shows the share of affected cars repaired, from the manufacturer’s latest quarterly report to NHTSA. Recall repairs are free at authorized dealers.

–no report yet

Power train: transfer case (4-wheel drive)

Recall 97V-204 · Nov 13, 1997 · 75,000 vehicles

Risk. THIS CONDITION CAN CAUSE A LOSS OF VEHICLE CONTROL, AND, IF THE EXPELLED FLUID CONTACTS THE EXHAUST SYSTEM, A VEHICLE FIRE COULD OCCUR.

Problem, fix and repair progress →

–no report yet

Doors: latch

Recall 96V-070 · Apr 22, 1996 · 73,500 vehicles

Risk. THE DRIVER'S DOOR, WHEN CLOSED ONLY TO THE SECONDARY LATCHED POSITION, MAY NOT SUSTAIN A 1,000 POUND TRANSVERSE LOAD.

Problem, fix and repair progress →

Recalls apply to specific cars. To see whether a recall is still open on yours, enter the 17-character VIN at nhtsa.gov/recalls or with Ford.

Best & worst years

1996 vs. every other Aerostar year

Bars show complaints per model year. Colors show the CarFlaw verdict: complaints weighted for crashes, fires and injuries, adjusted for years on the road and compared with the Aerostar median. How we score

'86'87'88'89'90'91'92'93'94'95'96'97'98'99'00
  • Avoid
  • Caution
  • Solid
  • Best
  • Not rated
NHTSA crash tests

1996 Ford Aerostar safety ratings

1996 Ford Aerostar in NHTSA's New Car Assessment Program. Photos are from NHTSA's crash tests.

  • Stability control: No
  • Forward collision warning: No
  • Lane departure warning: No
2 investigations

NHTSA defect investigations

Federal investigations that included the 1996 Ford Aerostar, and the recalls they led to.

  1. TRANSFER CASES AND REAR DRIVE SHAFTEA99002 · closed Nov 14, 2000
    Led to recall 99V-094
  2. TRANSFER CASES AND REAR DRIVESHAFTRQ98012 · closed Jan 7, 1999
    Led to recall 97V-204
In owners' words

What Aerostar owners report

Recent wheels complaints filed with NHTSA, shortened. Personal details are removed.

CONDENSED VERSION: @ 70MPH POSTED SPEED LIMIT GOODYEAR ALLEGRA TOURING TIRE EXPLODED LIKE A 1/4 STICK OF DYNAMITE AND ALMOST COST ME MY LIFE IF MY REACTIONARY TIME HAD BEEN ANY SLOWER. 3 OTHER TIRES SAME LEAKING THROUGH SIDEWALL GOODYEAR DECORATIVE GILLS ON SAME THIS HAS NOT RESOLVED. SELLER HAS…
Complaint 11317548 · Mar 11, 2020
TL*THE CONTACT OWNS A 1996 FORD AEROSTAR. WHILE DRIVING 50 MPH, THE CONTACT HEARD A LOUD ROARING SOUND. SHE STOPPED THE VEHICLE AND NOTICED THAT THE REAR PASSENGER WHEEL SPOKES FAILED. THE WHEEL WAS REPLACED WITH A SPARE TIRE. THERE WAS NO DAMAGE TO THE TIRE OR VEHICLE. THE WHEEL WAS INSPECTED BY…
Complaint 10208767 · Nov 13, 2007 · 58,000 miles
DT*: THE CONTACT STATED THE FRONT WHEELS ON THE VEHICLE CRACKED. THIS WAS NOTICED FROM A VISUAL INSPECTION BY THE CONTACT. THE MANUFACTURER WAS ALERTED AND STATED THE WHEELS CRACKED UNDER STRESS FROM THE VEHICLE.
Complaint 10155593 · Apr 18, 2006 · 124,000 miles

Own a 1996 Aerostar?

Decode your VIN to see the recalls for your exact car, then confirm open recalls with NHTSA.