Driver side: inflator module
Risk. An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.
NHTSA has logged 2,796 owner complaints about the 2011 Ford Fusion, most often about the steering. It is covered by 7 safety recalls, and for recall 16V-384 the manufacturer reports only 24% of affected cars repaired.

Source: NHTSA complaints, recalls, investigations and manufacturer recall reports, through November 5, 2026. Updated daily. Photo: Elise240SX, CC BY-SA 4.0.
2,796 complaints grouped by the system owners reported.
| System | Complaints | Crash, fire or injury |
|---|---|---|
| Steering | 1436 | 46 |
| Air bags | 331 | 19 |
| Engine | 276 | 4 |
| Power train | 268 | 4 |
| Vehicle speed control | 256 | 13 |
| Electrical system | 203 | 12 |
| Fuel/propulsion system | 176 | 5 |
| Service brakes | 169 | 10 |
| Electronic stability control (ESC) | 93 | 5 |
| 21 other systems | 333 | 19 |
Source: NHTSA Office of Defects Investigation. Complaints are submitted by the public and are not verified by NHTSA.
Each ring shows the share of affected cars repaired, from the manufacturer’s latest quarterly report to NHTSA. Recall repairs are free at authorized dealers.
Risk. An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.
Risk. In the event of a crash necessitating deployment of the frontal air bag, an inflator explosion may result in sharp metal fragments striking the driver or other…
Risk. An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.
Risk. An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.
Risk. The pressure changes may cause the tank to crack and leak fuel.
Risk. If the vehicle experiences a loss of power steering assist, extra steering effort will be required at lower speeds, increasing the risk of a vehicle crash.
Risk. WHILE DRIVING, MULTIPLE STUD FRACTURES COULD OCCUR AT THE WHEEL LOCATION, AND THE OPERATOR MAY EXPERIENCE VEHICLE VIBRATION AND/OR WHEEL SEPARATION, INCREASING…
Recalls apply to specific cars. To see whether a recall is still open on yours, enter the 17-character VIN at nhtsa.gov/recalls or with Ford.
89kmiles, median
Based on the odometer reading in 1,130 steering complaints. 58% were reported before 100,000 miles.
Dollar amounts owners wrote in their complaints when describing a repair or a quote. These are not price estimates; a system is shown only when at least 8 owners mentioned a cost.
$1,900median
$500median
$500median
$1,000median
If a problem is covered by a recall, the dealer fixes it for free. Some manufacturers also reimburse owners who paid for a repair before a recall was announced.
Bars show complaints per model year. Colors show the CarFlaw verdict: complaints weighted for crashes, fires and injuries, adjusted for years on the road and compared with the Fusion median. How we score
2011 Ford Fusion 4 DR AWD in NHTSA's New Car Assessment Program. Photos are from NHTSA's crash tests.



Federal investigations that included the 2011 Ford Fusion, and the recalls they led to.
Recent steering complaints filed with NHTSA, shortened. Personal details are removed.
My mom’s 2011 Ford Fusion SEL experienced a loss of electric power steering assistance. I cannot determine the exact moment the failure occurred. When I started the vehicle and attempted to drive away, I noticed that the steering wheel was extremely stiff. The dashboard displayed a “Power Steering…
The contact owns a 2011 Ford Fusion. The contact stated that while driving at an undisclosed speed, the vehicle suddenly lost power steering assist, nearly causing the contact to lose steering control as the steering locked up, and an audible warning chime sounded. The contact safely maintained…
The contact owns a 2011 Ford Fusion. The contact stated that while his daughter was driving 35 MPH and making a turn, the vehicle almost crashed into the neighbor's lawn because the steering wheel had seized. The contact's daughter stated that the steering wheel was firm and required extra effort…
Decode your VIN to see the recalls for your exact car, then confirm open recalls with NHTSA.