2003 Volvo XC90Problems, recalls & complaints

NHTSA has logged 93 owner complaints about the 2003 Volvo XC90, most often about the power train. It is covered by 5 safety recalls.

Source: NHTSA complaints, recalls, investigations and manufacturer recall reports, through June 20, 2022. Updated daily.

Complaints by system

Where the 2003 Volvo XC90 has problems

93 complaints grouped by the system owners reported.

Box size = number of complaints naming that system. Darker = larger share. One complaint can name more than one system.
Complaints by system
SystemComplaintsCrash, fire or injury
Power train490
Electrical system182
Suspension90
Engine and engine cooling70
Structure61
Fuel system, gasoline60
Equipment50
Steering41
Fuel/propulsion system40
15 other systems355

Source: NHTSA Office of Defects Investigation. Complaints are submitted by the public and are not verified by NHTSA.

5 recalls

2003 Volvo XC90 recalls and how many were fixed

Each ring shows the share of affected cars repaired, from the manufacturer’s latest quarterly report to NHTSA. Recall repairs are free at authorized dealers.

–no report yet

Delivery: fuel pump

Recall 09V-483 · Dec 18, 2009 · 158,733 vehicles

Risk. IF THE CONDITION OCCURS VEHICLE OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL LEAK WHICH, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Problem, fix and repair progress →

–no report yet

Linkages: tie rod assembly

Recall 06V-155 · May 5, 2006 · 126,743 vehicles

Risk. THE DRIVER MAY NOTICE THAT THE VEHICLE IS DIFFICULT TO MANEUVER INCREASING THE RISK OF A CRASH.

Problem, fix and repair progress →

–no report yet

Visibility: windshield wiper/washer

Recall 06V-144 · Apr 28, 2006 · 122,431 vehicles

Risk. INOPERATIVE WIPERS UNDER INCLEMENT WEATHER CONDITIONS COULD CAUSE A CRASH DUE TO IMPAIRED VISIBILITY.

Problem, fix and repair progress →

Show 1 more recall
–no report yet

Seat belts: rear/other

Recall 03V-391 · Oct 10, 2003 · 18,692 vehicles

Risk. IN THE EVENT OF A CRASH, THE SEAT OCCUPANT MAY NOT BE PROPERLY RESTRAINED, INCREASING THE RISK OF INJURY.

Problem, fix and repair progress →

Recalls apply to specific cars. To see whether a recall is still open on yours, enter the 17-character VIN at nhtsa.gov/recalls or with Volvo.

Mileage at failure

When do power train problems start?

76kmiles, median

Based on the odometer reading in 45 power train complaints. 73% were reported before 100,000 miles.

median0k50k100k150k200k+
4under 30k miles33under 100k miles12100k miles or more
Owner-reported costs

What owners say repairs cost

Dollar amounts owners wrote in their complaints when describing a repair or a quote. These are not price estimates; a system is shown only when at least 8 owners mentioned a cost.

Power train

9 owners mentioned a cost

$7,000median

Middle half: $5,000 – $7,500

If a problem is covered by a recall, the dealer fixes it for free. Some manufacturers also reimburse owners who paid for a repair before a recall was announced.

Best & worst years

2003 vs. every other XC90 year

Bars show complaints per model year. Colors show the CarFlaw verdict: complaints weighted for crashes, fires and injuries, adjusted for years on the road and compared with the XC90 median. How we score

'03'04'05'06'07'08'09'10'11'12'13'14'15'16'17'18'19'20'21'22'23'24'25
  • Avoid
  • Caution
  • Solid
  • Best
  • Not rated
NHTSA crash tests

2003 Volvo XC90 safety ratings

2003 Volvo XC90 4-DR. w/SAB in NHTSA's New Car Assessment Program. Photos are from NHTSA's crash tests.

2003 Volvo XC90 frontal crash test, NHTSA
Frontal crashNot rated
2003 Volvo XC90 side barrier test, NHTSA
Side barrierNot rated
  • Stability control: Standard
  • Forward collision warning: No
  • Lane departure warning: No
In owners' words

What XC90 owners report

Recent power train complaints filed with NHTSA, shortened. Personal details are removed.

TRANSFER CASE KEEPS LOCKING UP AND MESSING UP. IN PAST YEAR PAID 1500 TWO TIMES TO REPLACE TRANSFER CASE AND IS NOW IN SHOP AGAIN FOR SAME REASON. TRANSFER CASE LOCKING UP. FEB 2020, JULY 2020, AND NOW JANUARY 2021 FEB GOING SPEED OF 35-40, JULY ON HIGHWAY SPEED OF 70 IN MIDDLE OF FREEWAY, AND JAN…
Complaint 11394283 · Feb 2, 2021 · 141,000 miles
WHEN THIS VEHICLE WAS PURCHASED IT STARTED WITHIN 4 DAYS TO HAVE PROBLEMS WITH THE TRANSMISSION, AFTER THE TRANSMISSION THE TRANSFER CASE BEGAN TO HAVE PROBLEMS, SO THE VEHICLE WAS PLACED IN THE SHOP BEFORE THE THIRTY DAYS TAGS COULD EXPIRE AND BOTH PARTS WERE REBUILT BY AN OUTSIDE COMPANY WHICH…
Complaint 10760442 · Aug 31, 2015 · 114,687 miles
TRANSMISSION FAILED WITHOUT WARNING. HERE'S THE STORY, MY XC90 WAS DEALER SERVICED A WEEK AGO (PM), TOOK ON A SHORT ROAD TRIP OVER WEEKEND, FORTUNATELY MADE IT HOME BEFORE IT BROKE DOWN. WENT TO WORK UPON RETURNING FROM TRIP AND WHILE I WAS PARKING THE TRANSMISSION FAILED TO ENGAGE IN ANY GEAR.…
Complaint 10679777 · Jan 29, 2015 · 92,000 miles

Own a 2003 XC90?

Decode your VIN to see the recalls for your exact car, then confirm open recalls with NHTSA.