Propulsion system: traction battery
Risk. A short circuit in a high-voltage battery increases the risk of a fire.
NHTSA has logged 35 owner complaints about the 2020 Volvo XC90, most often about the electrical system. It is covered by 7 safety recalls, and for recall 23V-827 the manufacturer reports only 78% of affected cars repaired.

Source: NHTSA complaints, recalls, investigations and manufacturer recall reports, through October 30, 2026. Updated daily. Photo: Mr.choppers, CC BY-SA 3.0.
35 complaints grouped by the system owners reported.
| System | Complaints | Crash, fire or injury |
|---|---|---|
| Electrical system | 11 | 0 |
| Engine | 7 | 2 |
| Service brakes | 5 | 1 |
| Vehicle speed control | 4 | 1 |
| Structure | 3 | 0 |
| Fuel/propulsion system | 3 | 1 |
| Power train | 3 | 0 |
| Wheels | 2 | 0 |
| Latches/locks/linkages | 2 | 0 |
| 7 other systems | 8 | 0 |
Source: NHTSA Office of Defects Investigation. Complaints are submitted by the public and are not verified by NHTSA.
Each ring shows the share of affected cars repaired, from the manufacturer’s latest quarterly report to NHTSA. Recall repairs are free at authorized dealers.
Risk. A short circuit in a high-voltage battery increases the risk of a fire.
Risk. An improperly tightened seat belt buckle may not restrain an occupant as intended, increasing their risk of injury during a crash.
Risk. A screw inside the gearbox housing can cause the steering wheel to lock up and increase the risk of a crash.
Risk. Separation of the rotor and shaft may cause a reduction in braking assistance and a loss of the Antilock Brake System (ABS) and Electronic Stability Control…
Risk. Failure of the low-pressure fuel pump can cause a stall, increasing the risk of a crash.
Risk. The rear passenger may become trapped by the front seat without the ability to cancel the seat's movement, increasing the risk of injury.
Risk. If the automatic emergency braking system does not engage as intended, it can increase the risk of a crash.
Recalls apply to specific cars. To see whether a recall is still open on yours, enter the 17-character VIN at nhtsa.gov/recalls or with Volvo.
Bars show complaints per model year. Colors show the CarFlaw verdict: complaints weighted for crashes, fires and injuries, adjusted for years on the road and compared with the XC90 median. How we score
Federal investigations that included the 2020 Volvo XC90, and the recalls they led to.
Recent electrical system complaints filed with NHTSA, shortened. Personal details are removed.
My 2020 Volvo XC90 plug-in hybrid is covered by Recall 25V-179 (Volvo R10312) for high-voltage battery cell modules that may short circuit and catch fire when fully charged and parked. On June 3, 2025, Volvo Cars Arrowhead performed the recall inspection and software update (Invoice 239958) and…
My 2020 Volvo XC90 T8 plug-in hybrid is subject to Volvo safety recall R10312 (NHTSA 25V-179) for a potential internal short circuit in the LG high-voltage battery module that can cause a thermal event and fire. On June 11, 2026, AutoNation Volvo Cars San Jose inspected my vehicle (82,680 miles)…
2020 Volvo XC90 suffered a sudden catastrophic engine blowout, blinding exhaust smoke, and dropped to a 10 mph limp mode on the highway with zero prior dashboard warning lights or oil alerts. the vehicle lacks a manual dipstick, making the me entirely dependent on a digital safety warning system…
Decode your VIN to see the recalls for your exact car, then confirm open recalls with NHTSA.