2005 Volvo XC90Problems, recalls & complaints

NHTSA has logged 223 owner complaints about the 2005 Volvo XC90, most often about the power train. It is covered by 6 safety recalls.

2005 Volvo XC90

Source: NHTSA complaints, recalls, investigations and manufacturer recall reports, through March 5, 2025. Updated daily. Photo: Vauxford, CC BY-SA 4.0.

Complaints by system

Where the 2005 Volvo XC90 has problems

223 complaints grouped by the system owners reported.

Box size = number of complaints naming that system. Darker = larger share. One complaint can name more than one system.
Complaints by system
SystemComplaintsCrash, fire or injury
Power train620
Electrical system513
Engine and engine cooling400
Engine291
Exterior lighting251
Fuel/propulsion system221
Fuel system, gasoline90
Steering80
Tires60
14 other systems402

Source: NHTSA Office of Defects Investigation. Complaints are submitted by the public and are not verified by NHTSA.

6 recalls

2005 Volvo XC90 recalls and how many were fixed

Each ring shows the share of affected cars repaired, from the manufacturer’s latest quarterly report to NHTSA. Recall repairs are free at authorized dealers.

–no report yet

Delivery: fuel pump

Recall 09V-483 · Dec 18, 2009 · 158,733 vehicles

Risk. IF THE CONDITION OCCURS VEHICLE OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL LEAK WHICH, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Problem, fix and repair progress →

–no report yet

12v/24v/48v battery: cables

Recall 07V-221 · May 25, 2007 · 42,211 vehicles

Risk. MISPLACEMENT OF THE JACK'S CRANK HANDLE CAN POSE A SAFETY RISK AS IT CAN RESULT IN A SHORT CIRCUIT OF THE BATTERY WHICH COULD THEN LEAD TO A FIRE.

Problem, fix and repair progress →

–no report yet

Linkages: tie rod assembly

Recall 06V-155 · May 5, 2006 · 126,743 vehicles

Risk. THE DRIVER MAY NOTICE THAT THE VEHICLE IS DIFFICULT TO MANEUVER INCREASING THE RISK OF A CRASH.

Problem, fix and repair progress →

Show 2 more recalls
–no report yet

Visibility: windshield wiper/washer

Recall 06V-144 · Apr 28, 2006 · 122,431 vehicles

Risk. INOPERATIVE WIPERS UNDER INCLEMENT WEATHER CONDITIONS COULD CAUSE A CRASH DUE TO IMPAIRED VISIBILITY.

Problem, fix and repair progress →

Recalls apply to specific cars. To see whether a recall is still open on yours, enter the 17-character VIN at nhtsa.gov/recalls or with Volvo.

Mileage at failure

When do power train problems start?

71kmiles, median

Based on the odometer reading in 60 power train complaints. 77% were reported before 100,000 miles.

median0k50k100k150k200k+
3under 30k miles46under 100k miles14100k miles or more
Owner-reported costs

What owners say repairs cost

Dollar amounts owners wrote in their complaints when describing a repair or a quote. These are not price estimates; a system is shown only when at least 8 owners mentioned a cost.

Engine and engine cooling

11 owners mentioned a cost

$14,000median

Middle half: $3,400 – $15,000

Power train

11 owners mentioned a cost

$5,200median

Middle half: $4,800 – $5,750

If a problem is covered by a recall, the dealer fixes it for free. Some manufacturers also reimburse owners who paid for a repair before a recall was announced.

Best & worst years

2005 vs. every other XC90 year

Bars show complaints per model year. Colors show the CarFlaw verdict: complaints weighted for crashes, fires and injuries, adjusted for years on the road and compared with the XC90 median. How we score

'03'04'05'06'07'08'09'10'11'12'13'14'15'16'17'18'19'20'21'22'23'24'25
  • Avoid
  • Caution
  • Solid
  • Best
  • Not rated
NHTSA crash tests

2005 Volvo XC90 safety ratings

2005 Volvo XC90 4-DR. w/SAB in NHTSA's New Car Assessment Program. Photos are from NHTSA's crash tests.

2005 Volvo XC90 side barrier test, NHTSA
Side barrierNot rated
  • Rollover: 4 stars (17.9% risk)
  • Stability control: Standard
  • Forward collision warning: No
  • Lane departure warning: No
4 investigations

NHTSA defect investigations

Federal investigations that included the 2005 Volvo XC90, and the recalls they led to.

  1. VOLVO XC90 BATTERY CABLE FAILURESEA06006 · closed Jun 14, 2007
    Led to recall 07V-221
  2. VOLVO XC90 BATTERY CABLE FAILURESPE05057 · closed Mar 23, 2006
    Led to recall 05V-529
  3. WINDSHIELD WIPER ARM PERFORMANCEPE05064 · closed May 10, 2006
    Led to recall 06V-144
  4. Central Electronic Module FailurePE10025 · closed Nov 22, 2010
    No recall
In owners' words

What XC90 owners report

Recent power train complaints filed with NHTSA, shortened. Personal details are removed.

TL* THE CONTACT OWNS A 2005 VOLVO XC90. EVER SINCE THE VEHICLE WAS PURCHASED IN NOVEMBER OF 2018, THERE HAD BEEN SEVERAL ELECTRICAL FAILURES. THE HEADLIGHTS, POWER DOOR LOCKS, AND POWER REARVIEW MIRROR FAILED TO OPERATE. ALSO, THE TRANSMISSION CAUSED THE VEHICLE TO JERK AND STALL WHILE DRIVING. THE…
Complaint 11173516 · Feb 1, 2019 · 14,042 miles
IN DECEMBER OF 2016, AT APPROXIMATELY 95000 MILEAGE, THE "SERVICE TRANSMISSION URGENT" MESSAGE AND LIGHT CAME ON AND THE CAR STOPPED FUNCTIONING AND MAKING LOUD CLANGING AND RATTLING NOISES. THE CAR WAS TAKEN BACK TO "INFINITY OF MEMPHIS" DEALERSHIP WHERE IT WAS PURCHASED WITH AN EXTENDED WARRANTY.…
Complaint 11073389 · Feb 17, 2018 · 95,000 miles
TL* THE CONTACT OWNS A 2005 VOLVO XC90. WHILE DRIVING 40 MPH, THE VEHICLE STALLED. THERE WERE NO WARNING INDICATORS ILLUMINATED. THE CONTACT WAS UNABLE TO RESTART THE VEHICLE AND IT WAS TOWED TO THE CONTACT'S HOME. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE…
Complaint 10925906 · Nov 14, 2016 · 140,000 miles

Own a 2005 XC90?

Decode your VIN to see the recalls for your exact car, then confirm open recalls with NHTSA.