2004 Chevrolet AstroProblems, recalls & complaints
NHTSA has logged 14 owner complaints about the 2004 Chevrolet Astro, most often about the service brakes, hydraulic. It has no vehicle safety recalls on record.

Source: NHTSA complaints, recalls, investigations and manufacturer recall reports, through April 21, 2020. Updated daily. Photo: IFCAR, Public domain.
Where the 2004 Chevrolet Astro has problems
14 complaints grouped by the system owners reported.
| System | Complaints | Crash, fire or injury |
|---|---|---|
| Service brakes, hydraulic | 4 | 1 |
| Electrical system | 2 | 1 |
| Vehicle speed control | 2 | 0 |
| Service brakes | 2 | 0 |
| Parking brake | 1 | 0 |
| Suspension | 1 | 0 |
| Air bags | 1 | 1 |
| Visibility | 1 | 0 |
| Engine | 1 | 0 |
| 2 other systems | 2 | 0 |
Source: NHTSA Office of Defects Investigation. Complaints are submitted by the public and are not verified by NHTSA.
2004 Chevrolet Astro recalls and how many were fixed
No vehicle safety recalls are on record for this model year.
2004 vs. every other Astro year
Bars show complaints per model year. Colors show the CarFlaw verdict: complaints weighted for crashes, fires and injuries, adjusted for years on the road and compared with the Astro median. How we score
- Avoid
- Caution
- Solid
- Best
- Not rated
2004 Chevrolet Astro safety ratings
2004 Chevrolet Astro in NHTSA's New Car Assessment Program. Photos are from NHTSA's crash tests.

- Stability control: No
- Forward collision warning: No
- Lane departure warning: No
What Astro owners report
Recent service brakes, hydraulic complaints filed with NHTSA, shortened. Personal details are removed.
IT STARTED WITH MY ABS BRAKE LIGHT COMING ON AND STAYING ON. THEN I STARTED TO ENCOUNTER ANTI LOCK PULSATIONS WHEN I SLOWED DOWN AND COMING TO A STOP, SOME TIMES I COULDN'T EVEN STOP WHEN & WHERE I WANTED. BRAKING DISTANCE STARTED BEING LONGER. THEN SOME TIME LATER I FELT AS THOUGH SOMEONE STUCK A…
I HAVE AN '04 CHEVY ASTRO VAN WITH ~ 88K MILES. IT IS SERVICED EVERY 3,000 MILES. RECENTLY, MY BRAKES FAILED. THE CAUSE WAS A WORN BRAKE LINE NEAR THE LEFT FRONT WHEEL. IT HAD RUBBED A HOLE IT THE LINE AND I LOST ALL THE BRAKE FLUID. *TR
WHEN MY WIFE RETURNED TO OUR 2004 CHEVROLET ASTRO VAN, THE VEHICLE SEEMED TO HAVE A DEAD BATTERY. THE CAR WOULD NOT TURN OVER OR FIRE THE IGNITION. AFTER HAVING THE BATTERY AND STARTER CHECKED, WE WERE TOLD THE BATTERY WAS DRAINED AND THEY WERE ABLE TO CHARGE THE BATTERY. THE STARTER CHECKED GOOD.…
Own a 2004 Astro?
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