Engine and engine cooling: engine
Risk. Engine oil that drips onto the hot surface of the exhaust manifold may result in a fire.
NHTSA has logged 230 owner complaints about the 2004 Chevrolet Monte Carlo, most often about the electrical system. It is covered by 4 safety recalls, and for recall 14V-400 the manufacturer reports only 22% of affected cars repaired.

Source: NHTSA complaints, recalls, investigations and manufacturer recall reports, through December 13, 2025. Updated daily. Photo: MercurySable99, CC BY-SA 4.0.
230 complaints grouped by the system owners reported.
| System | Complaints | Crash, fire or injury |
|---|---|---|
| Electrical system | 151 | 8 |
| Engine | 23 | 6 |
| Steering | 16 | 1 |
| Exterior lighting | 12 | 1 |
| Service brakes, hydraulic | 8 | 0 |
| Engine and engine cooling | 7 | 3 |
| Vehicle speed control | 6 | 0 |
| Suspension | 5 | 1 |
| Seats | 5 | 3 |
| 15 other systems | 35 | 4 |
Source: NHTSA Office of Defects Investigation. Complaints are submitted by the public and are not verified by NHTSA.
Each ring shows the share of affected cars repaired, from the manufacturer’s latest quarterly report to NHTSA. Recall repairs are free at authorized dealers.
Risk. Engine oil that drips onto the hot surface of the exhaust manifold may result in a fire.
Risk. The leaking engine oil can drip onto the hot surface of the exhaust manifold, increasing the risk of a fire.
Risk. If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.
Risk. DEPENDING ON WHETHER ONE OR BOTH BOLTS BACKS OUT OR FRACTURES, THE RESULT CAN BE LOCKING OF THE AFFECTED WHEEL DURING BRAKING AND AN ABRUPT STEERING INPUT IN…
Recalls apply to specific cars. To see whether a recall is still open on yours, enter the 17-character VIN at nhtsa.gov/recalls or with Chevrolet.
55kmiles, median
Based on the odometer reading in 136 electrical system complaints. 82% were reported before 100,000 miles.
Dollar amounts owners wrote in their complaints when describing a repair or a quote. These are not price estimates; a system is shown only when at least 8 owners mentioned a cost.
$500median
If a problem is covered by a recall, the dealer fixes it for free. Some manufacturers also reimburse owners who paid for a repair before a recall was announced.
Bars show complaints per model year. Colors show the CarFlaw verdict: complaints weighted for crashes, fires and injuries, adjusted for years on the road and compared with the Monte Carlo median. How we score
2004 Chevrolet Monte Carlo 2-DR. in NHTSA's New Car Assessment Program. Photos are from NHTSA's crash tests.


Recent electrical system complaints filed with NHTSA, shortened. Personal details are removed.
TL* THE CONTACT OWNS A 2004 CHEVROLET MONTE CARLO. WHILE DRIVING 15 MPH, THE VEHICLE STARTED TO SHUDDER AND SMOKE APPEARED UNDER THE HOOD. IN ADDITION, THE VEHICLE'S BATTERY EXPLODED. A FIRE REPORT WAS FILED. THE LOCAL FIRE DEPARTMENT EXTINGUISHED THE FIRE. THERE WERE NO INJURIES SUSTAINED. THE…
TL* THE CONTACT OWNS A 2004 CHEVROLET MONTE CARLO. THE CONTACT STATED THAT THE INSTRUMENT CLUSTER GAUGE FAILED TO WORK. THERE WERE NO WARNING INDICATORS ILLUMINATED. THE VEHICLE WAS TAKEN TO THE LOCAL DEALER (VAN CHEVROLET, 100 NW VIVION RD, KANSAS CITY, MO 64118, [PHONE]) WHERE IT WAS DIAGNOSED…
I TOOK MY CAR INTO JOHN HALL CHEVROLET ON 5/19/2017 TO HAVE THE IGNITION RECALL DONE.PRIOR TO MY TAKING IT THERE I WAS EXPERIENCING SEVERAL ISSUES WITH MY CAR THAT NO SINGLE DIAGNOSTIC COULD QUITE PINPOINT.NEEDLESS TO SAY I REPLACED SEVERAL THINGS YET TO NO PREVAIL.THE CAR WOULD JUST STOP RUNNING…
Decode your VIN to see the recalls for your exact car, then confirm open recalls with NHTSA.