2003 Ford F-550 SDProblems, recalls & complaints

NHTSA has logged 33 owner complaints about the 2003 Ford F-550 SD, most often about the fuel system, diesel. It is covered by 5 safety recalls.

Source: NHTSA complaints, recalls, investigations and manufacturer recall reports, through January 10, 2018. Updated daily.

Complaints by system

Where the 2003 Ford F-550 SD has problems

33 complaints grouped by the system owners reported.

Box size = number of complaints naming that system. Darker = larger share. One complaint can name more than one system.
Complaints by system
SystemComplaintsCrash, fire or injury
Fuel system, diesel150
Engine and engine cooling61
Equipment21
Fuel/propulsion system21
Engine21
Suspension20
Power train20
Air bags11
Wheels10
6 other systems63

Source: NHTSA Office of Defects Investigation. Complaints are submitted by the public and are not verified by NHTSA.

5 recalls

2003 Ford F-550 SD recalls and how many were fixed

Each ring shows the share of affected cars repaired, from the manufacturer’s latest quarterly report to NHTSA. Recall repairs are free at authorized dealers.

Show 1 more recall
–no report yet

Electrical system: 12v/24v/48v battery

Recall 04V-327 · Jul 7, 2004 · 83,687 vehicles

Risk. IF THE GROUND WIRE IS LOOSE, ELECTRICAL CURRENT MAY FLOW TO THE RADIO SUPPRESSION STRAP CAUSING IT TO HEAT AND POTENTIALLY MELT OR IGNITE ADJACENT COMPONENTS…

Problem, fix and repair progress →

Recalls apply to specific cars. To see whether a recall is still open on yours, enter the 17-character VIN at nhtsa.gov/recalls or with Ford.

Best & worst years

2003 vs. every other F-550 SD year

Bars show complaints per model year. Colors show the CarFlaw verdict: complaints weighted for crashes, fires and injuries, adjusted for years on the road and compared with the F-550 SD median. How we score

'93'94'95'96'97'98'99'00'01'02'03'04'05'06'07'08'09'10'11'12'13'14'15'16'17'18'19'20'21'22'23'24'25'26
  • Avoid
  • Caution
  • Solid
  • Best
  • Not rated
3 investigations

NHTSA defect investigations

Federal investigations that included the 2003 Ford F-550 SD, and the recalls they led to.

  1. ACCELERATOR PEDAL SENSOR (ETC)EA04006 · closed Feb 10, 2005
    No recall
  2. ENGINE STALLINGEA05003 · closed Nov 2, 2005
    Led to recall 05V-270
  3. ENGINE STALLINGEA06012 · closed Dec 7, 2007
    Led to recall 07V-553
In owners' words

What F-550 SD owners report

Recent fuel system, diesel complaints filed with NHTSA, shortened. Personal details are removed.

TL*THE CONTACT OWNS A 2003 FORD F-550. THE CONTACT STATED THAT WHILE DRIVING 55-60 MPH, THE VEHICLE STALLED. THE CONTACT INSPECTED THE VEHICLE AND NOTICED THAT THE FUEL TANK INNER LINING WAS DE-LAMINATING AND BEING DRAWN INTO THE FUEL SYSTEM. AS A TEMPORARY REMEDY, THE CONTACT DECIDED TO…
Complaint 10418001 · Aug 8, 2011 · 100,000 miles
TL*THE CONTACT OWNS A 2003 FORD F550. THE CONTACT STATED THAT THE FUEL TANK HAD DELAMINATED AND CAUSED THE FUEL TANK TO CLOGGED UP. THE FAILURE ALSO CAUSED THE VEHICLE TO LOSE POWER AND STALL WHILE DRIVING UPHILL. THE WAS RESPONSIBLE FOR PAYING $900 TO REPLACE THE FUEL TANK SINCE THERE WERE NO…
Complaint 10389840 · Mar 11, 2011 · 75,000 miles
I HAVE 2 FORD F550 TRUCKS (2001,2003). BOTH TRUCKS WITH VERY LOW MILEAGE (37K, 56K MILES). BOTH DIESEL ENGINES. BOTH HAVE ONLY HAD EITHER SHELL OR CHEVRON FUEL PUT IN THEM. NO BIO FUELS. THE INTERIOR OF BOTH MY TRUCKS FUEL TANKS ARE DELAMINATING AND CAUSING THE VARIOUS FUEL FILTERS TO CLOG WITH A…
Complaint 10360708 · Oct 15, 2010 · 37,000 miles

Own a 2003 F-550 SD?

Decode your VIN to see the recalls for your exact car, then confirm open recalls with NHTSA.