2004 Ford F-550 SDProblems, recalls & complaints

NHTSA has logged 49 owner complaints about the 2004 Ford F-550 SD, most often about the fuel system, diesel. It is covered by 2 safety recalls.

Source: NHTSA complaints, recalls, investigations and manufacturer recall reports, through February 9, 2016. Updated daily.

Complaints by system

Where the 2004 Ford F-550 SD has problems

49 complaints grouped by the system owners reported.

Box size = number of complaints naming that system. Darker = larger share. One complaint can name more than one system.
Complaints by system
SystemComplaintsCrash, fire or injury
Fuel system, diesel210
Engine and engine cooling163
Electrical system92
Power train60
Fuel system, gasoline30
Vehicle speed control20
Wheels20
Fuel system, other10
Engine10
5 other systems51

Source: NHTSA Office of Defects Investigation. Complaints are submitted by the public and are not verified by NHTSA.

2 recalls

2004 Ford F-550 SD recalls and how many were fixed

Each ring shows the share of affected cars repaired, from the manufacturer’s latest quarterly report to NHTSA. Recall repairs are free at authorized dealers.

Recalls apply to specific cars. To see whether a recall is still open on yours, enter the 17-character VIN at nhtsa.gov/recalls or with Ford.

Best & worst years

2004 vs. every other F-550 SD year

Bars show complaints per model year. Colors show the CarFlaw verdict: complaints weighted for crashes, fires and injuries, adjusted for years on the road and compared with the F-550 SD median. How we score

'93'94'95'96'97'98'99'00'01'02'03'04'05'06'07'08'09'10'11'12'13'14'15'16'17'18'19'20'21'22'23'24'25'26
  • Avoid
  • Caution
  • Solid
  • Best
  • Not rated
1 investigation

NHTSA defect investigations

Federal investigations that included the 2004 Ford F-550 SD, and the recalls they led to.

  1. ENGINE STALLINGEA05003 · closed Nov 2, 2005
    Led to recall 05V-270
In owners' words

What F-550 SD owners report

Recent fuel system, diesel complaints filed with NHTSA, shortened. Personal details are removed.

THE TRUCK IN QUESTION IS A 2004 FORD F-550 DIESEL. UPON DEPRESSING GAS PEDAL, TRUCK STALLED AND NO LONGER WORKED PROPERLY. TRUCK WAS TOWED TO LOCAL FORD DEALER WHERE IT WAS DETERMINED THAT THE FUEL TANK WAS SUFFERING FROM RUST INSIDE THE TANK. BASED ON THE WORK DONE, RUST PARTICLES THAT FORMED…
Complaint 10499917 · Feb 25, 2013 · 36,000 miles
VEHICLE (2004 DIESEL F550 TRUCK) WAS TRAVELING ON I-405 DURING RUSH HOUR TRAFFIC WHEN THE VEHICLE STALLED. DEALER SAYS THAT THE PAINT/LAMINATE INSIDE THE FUEL TANK IS CORRODING AND PIECES OF DEBRIS ARE BEING FED INTO THE FUEL SYSTEM CAUSING SUDDEN STALLING OF VEHICLE. NO OFF-ROAD DIESEL HAS EVER…
Complaint 10442595 · Jan 5, 2012 · 83,000 miles
TL*THE CONTACT OWNS A 1997 FORD F-550 SUPER DUTY. THE CONTACT STATED THE VEHICLE WOULD STALL WHILE DRIVING AT VARIOUS SPEEDS. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THE CONTACT WAS INFORMED THE VEHICLE WAS STALLING DUE TO DELAMINATION OF THE FUEL TANK. THE VEHICLE WAS NOT REPAIRED. THE…
Complaint 10405893 · Jun 10, 2011

Own a 2004 F-550 SD?

Decode your VIN to see the recalls for your exact car, then confirm open recalls with NHTSA.