2016 Ford F-550 SDProblems, recalls & complaints

NHTSA has logged 3 owner complaints about the 2016 Ford F-550 SD, most often about the engine. It is covered by 3 safety recalls, and for recall 25V-572 the manufacturer reports only 21% of affected cars repaired.

Source: NHTSA complaints, recalls, investigations and manufacturer recall reports, through September 3, 2025. Updated daily.

Complaints by system

Where the 2016 Ford F-550 SD has problems

3 complaints grouped by the system owners reported.

Box size = number of complaints naming that system. Darker = larger share. One complaint can name more than one system.
Complaints by system
SystemComplaintsCrash, fire or injury
Engine20
Fuel/propulsion system10

Source: NHTSA Office of Defects Investigation. Complaints are submitted by the public and are not verified by NHTSA.

3 recalls

2016 Ford F-550 SD recalls and how many were fixed

Each ring shows the share of affected cars repaired, from the manufacturer’s latest quarterly report to NHTSA. Recall repairs are free at authorized dealers.

21%repaired · 2026 Q3

Sensing system: camera

Recall 25V-572 · Sep 3, 2025 · 1,456,417 vehicles · 307,410 repaired

Risk. A rearview camera that displays an inverted, distorted, or blank image can reduce the driver’s view behind the vehicle, increasing the risk of a crash.

Problem, fix and repair progress →

47%repaired · 2026 Q1

Frontal: driver clockspring/spiral cassette

Recall 22V-337 · May 13, 2022 · 310,203 vehicles · 145,353 repaired

Risk. A disconnected driver's air bag can result in it not deploying, as intended, during a crash, increasing the risk of injury.

Problem, fix and repair progress →

84%repaired · 2017 Q3

Tires: sidewall

Recall 16V-246 · Apr 26, 2016 · 2,288 vehicles · 1,918 repaired

Risk. A rapid loss of air or a tire rupture while the vehicle is being driven may cause a loss of vehicle control, increasing the risk of a crash.

Problem, fix and repair progress →

Recalls apply to specific cars. To see whether a recall is still open on yours, enter the 17-character VIN at nhtsa.gov/recalls or with Ford.

Best & worst years

2016 vs. every other F-550 SD year

Bars show complaints per model year. Colors show the CarFlaw verdict: complaints weighted for crashes, fires and injuries, adjusted for years on the road and compared with the F-550 SD median. How we score

'93'94'95'96'97'98'99'00'01'02'03'04'05'06'07'08'09'10'11'12'13'14'15'16'17'18'19'20'21'22'23'24'25'26
  • Avoid
  • Caution
  • Solid
  • Best
  • Not rated
1 investigation

NHTSA defect investigations

Federal investigations that included the 2016 Ford F-550 SD, and the recalls they led to.

  1. Sogefi Secondary Diesel Fuel Filter LeakPE24014 · still open
    Open
In owners' words

What F-550 SD owners report

Recent engine complaints filed with NHTSA, shortened. Personal details are removed.

This truck has been under maintenance since 5,000 miles, and it will never be repaired if it is still maintained now. No invoice will be given for subsequent repairs on this truck
Complaint 11534502 · Jul 26, 2023
I paid 5000.00 to have an upper oil pan gasket replaced, itbwas leaking oil. Now 5 months later and 3000 miles it is leaking again, was told there was a 2 year unlimited milage warranty on the repair. It is now leaking again, after contacting several dealers they will not fix it with out me paying…
Complaint 11509021 · Feb 24, 2023

Own a 2016 F-550 SD?

Decode your VIN to see the recalls for your exact car, then confirm open recalls with NHTSA.