2005 Ford F-550 SDProblems, recalls & complaints

NHTSA has logged 32 owner complaints about the 2005 Ford F-550 SD, most often about the fuel system, diesel. It is covered by 4 safety recalls.

Source: NHTSA complaints, recalls, investigations and manufacturer recall reports, through November 2, 2013. Updated daily.

Complaints by system

Where the 2005 Ford F-550 SD has problems

32 complaints grouped by the system owners reported.

Box size = number of complaints naming that system. Darker = larger share. One complaint can name more than one system.
Complaints by system
SystemComplaintsCrash, fire or injury
Fuel system, diesel160
Engine and engine cooling50
Electrical system40
Power train20
Fuel system, gasoline20
Engine20
Fuel/propulsion system20
Tires20
Wheels10
2 other systems20

Source: NHTSA Office of Defects Investigation. Complaints are submitted by the public and are not verified by NHTSA.

4 recalls

2005 Ford F-550 SD recalls and how many were fixed

Each ring shows the share of affected cars repaired, from the manufacturer’s latest quarterly report to NHTSA. Recall repairs are free at authorized dealers.

–no report yet

Delivery: hoses, lines/piping, and fittings

Recall 05V-266 · Jun 9, 2005 · 78,675 vehicles

Risk. THE FUEL LINE MAY SEPARATE AT THE CONNECTION TO THE MAIN FUEL BUNDLE.

Problem, fix and repair progress →

–no report yet

Gear box: shaft pitman

Recall 05V-135 · Apr 6, 2005 · 481 vehicles

Risk. IF THE RE-CIRCULATING BALLS BECOME DISLODGED A VEHICLE OPERATOR MAY NOTICE NOISE AND INCREASED STEERING EFFORTS THAT MAY EVENTUALLY PROGRESS TO IMPAIRED…

Problem, fix and repair progress →

Recalls apply to specific cars. To see whether a recall is still open on yours, enter the 17-character VIN at nhtsa.gov/recalls or with Ford.

Best & worst years

2005 vs. every other F-550 SD year

Bars show complaints per model year. Colors show the CarFlaw verdict: complaints weighted for crashes, fires and injuries, adjusted for years on the road and compared with the F-550 SD median. How we score

'93'94'95'96'97'98'99'00'01'02'03'04'05'06'07'08'09'10'11'12'13'14'15'16'17'18'19'20'21'22'23'24'25'26
  • Avoid
  • Caution
  • Solid
  • Best
  • Not rated
In owners' words

What F-550 SD owners report

Recent fuel system, diesel complaints filed with NHTSA, shortened. Personal details are removed.

WE STARTED EXPERIENCING PROBLEMS WITH THE WHEELS, BRAKES, ELECTRICAL, ENGINE AND VEHICLE STALLING WHEN BEING DRIVEN IN 2005-2008. CONTINUED TO HAVE PROBLEMS IN 2009 WITH THE TRANSMISSION, COOLANT, LACK OF POWER, BATTERIES AND VEHICLE STALLING WHILE BEING DRIVEN. THE FORD DEALER DIAGNOSED AS A TURBO…
Complaint 10431108 · May 18, 2011
TL*THE CONTACT OWNS A 2005 FORD F550. THE CONTACT STATED THE VEHICLE STARTED LOOSING POWER AND STALLING WHILE DRIVING. THE CONTACT TOOK THE VEHICLE TO THE DEALER WHO STATED THAT THE INJECTION CONTROL PRESSURE SENSOR FAILED. THE CONTACT REVIEWED NHTSA RECALL CAMPAIGN NUMBER 05V270000 (ELECTRICAL…
Complaint 10402214 · May 20, 2011 · 148,000 miles
TL*THE CONTACT OWNS A 2005 FORD F-550 SUPER DUTY. WHILE HAVING THE VEHICLE SERVICED AT AN AUTHORIZED DEALER FOR ENGINE FAILURES, THE CONTACT WAS TOLD THE FUEL TANK WAS RUSTING FROM THE INSIDE OUT. THE CONTACT WAS ALSO INFORMED THAT THE RUSTING OF THE FUEL TANK WAS CAUSING THE ENGINE FAILURES. THE…
Complaint 10383981 · Feb 22, 2011 · 77,000 miles

Own a 2005 F-550 SD?

Decode your VIN to see the recalls for your exact car, then confirm open recalls with NHTSA.