2004 Ford E-450Problems, recalls & complaints

NHTSA has logged 27 owner complaints about the 2004 Ford E-450, most often about the engine and engine cooling. It is covered by 5 safety recalls.

2004 Ford E-450

Source: NHTSA complaints, recalls, investigations and manufacturer recall reports, through June 16, 2023. Updated daily. Photo: Bull-Doser, Public domain.

Complaints by system

Where the 2004 Ford E-450 has problems

27 complaints grouped by the system owners reported.

Box size = number of complaints naming that system. Darker = larger share. One complaint can name more than one system.
Complaints by system
SystemComplaintsCrash, fire or injury
Engine and engine cooling101
Electrical system52
Power train51
Tires40
Equipment30
Service brakes30
Fuel system, other21
Visibility20
Structure20
6 other systems70

Source: NHTSA Office of Defects Investigation. Complaints are submitted by the public and are not verified by NHTSA.

5 recalls

2004 Ford E-450 recalls and how many were fixed

Each ring shows the share of affected cars repaired, from the manufacturer’s latest quarterly report to NHTSA. Recall repairs are free at authorized dealers.

–no report yet

Electrical system: wiring

Recall 04V-444 · Sep 13, 2004 · 214,849 vehicles

Risk. THE ELECTRICAL SHORT MAY CAUSE AN ABS MALFUNCTION THAT WOULD ILLUMINATE THE ABS WARNING LIGHT, OR THE MODULE MAY OVERHEAT RESULTING IN A BURNING ODOR, SMOKE,…

Problem, fix and repair progress →

Show 1 more recall
–no report yet

Engine and engine cooling

Recall 04V-445 · Sep 13, 2004 · 253,076 vehicles

Risk. THESE HOT PARTICLES MAY IGNITE THE AIR FILTER ELEMENT WITH THE POTENTIAL FOR AIR INDUCTION SYSTEM DAMAGE OR UNDERHOOD FIRE.

Problem, fix and repair progress →

Recalls apply to specific cars. To see whether a recall is still open on yours, enter the 17-character VIN at nhtsa.gov/recalls or with Ford.

Best & worst years

2004 vs. every other E-450 year

Bars show complaints per model year. Colors show the CarFlaw verdict: complaints weighted for crashes, fires and injuries, adjusted for years on the road and compared with the E-450 median. How we score

'92'93'94'95'96'97'98'99'00'01'02'03'04'05'06'07'08'09'10'11'12'13'14'15'16'17'18'19'21'22'23'24'25'26'27
  • Avoid
  • Caution
  • Solid
  • Best
  • Not rated
1 investigation

NHTSA defect investigations

Federal investigations that included the 2004 Ford E-450, and the recalls they led to.

  1. HVAC Switch FailuresPE09055 · closed Apr 21, 2010
    No recall
In owners' words

What E-450 owners report

Recent engine and engine cooling complaints filed with NHTSA, shortened. Personal details are removed.

UNKNOWN AS TO EVENTS LEADING UP TO THE FAILURE. THE FAILURE IS, VEHICLE STALLS OUT WITHOUT WARNING AND AT TIMES ENGINE SURGES WITH POWER AND LOSES POWER. VEHICLE IS A FORD E 450 WITH A 6.0 LT DIESEL, MGF BY INTERNATIONAL TRUCK MOTORS FOR FORD MOTOR CO. INCIDENT FIRST REPORTED OCT 28, 2006 AND IS ON…
Complaint 10249846 · Nov 25, 2008 · 24,924 miles
FORD E450 DOORS POP OPEN WHILE DRIVING. CONSUMER STATES THAT THE BODY IS TWISTED, THE DOORS POP OPEN WHILE DRIVING. THE MOTOR AND TRANSMISSION HAVE BEEN REPLACED. PLUS THIS VEHICLE HAS EXPERIENCED EVEN MORE SEVERE PROBLEMS. *KB THE CONSUMER STATED THE BOLTS SHEARED OFF THE BODY OF THE VEHICLE, THE…
Complaint 10223911 · Apr 3, 2008
ENGINE WAS REPLACED 3 TIMES BY FORD DEALERSHIP, BUT PROBLEM NEVER FIXED, EVERY RE-BUILD ENGINE THAT WAS INSTALLED HAD DIFF. ISSUE, THEN THE LAST ONE JUST CAUGHT IN FIRE FROM LEAKING OIL AND ALSO FROM THE WAY THEY INSTALLED 11-01-07 DATE CAUGHT IN FIRE. *TR
Complaint 10208724 · Nov 12, 2007 · 81,250 miles

Own a 2004 E-450?

Decode your VIN to see the recalls for your exact car, then confirm open recalls with NHTSA.