Driver side: inflator module
Risk. In the event of a crash necessitating deployment of the driver's frontal air bag, the inflator could explode with metal fragments striking the driver or other…
NHTSA has logged 628 owner complaints about the 2003 Volkswagen Passat, most often about the fuel system, gasoline. It is covered by 6 safety recalls, and for recall 18V-406 the manufacturer reports only 8% of affected cars repaired.

Source: NHTSA complaints, recalls, investigations and manufacturer recall reports, through November 26, 2025. Updated daily. Photo: OSX, Public domain.
628 complaints grouped by the system owners reported.
| System | Complaints | Crash, fire or injury |
|---|---|---|
| Fuel system, gasoline | 137 | 2 |
| Engine and engine cooling | 131 | 24 |
| Seats | 97 | 62 |
| Electrical system | 90 | 14 |
| Exterior lighting | 39 | 1 |
| Power train | 35 | 1 |
| Structure | 29 | 1 |
| Service brakes, hydraulic | 28 | 0 |
| Fuel/propulsion system | 24 | 0 |
| 19 other systems | 166 | 32 |
Source: NHTSA Office of Defects Investigation. Complaints are submitted by the public and are not verified by NHTSA.
Each ring shows the share of affected cars repaired, from the manufacturer’s latest quarterly report to NHTSA. Recall repairs are free at authorized dealers.
Risk. In the event of a crash necessitating deployment of the driver's frontal air bag, the inflator could explode with metal fragments striking the driver or other…
Risk. A HEAT SHIELD THAT MAY CONTACT THE EXHAUST SYSTEM CAN RESULT IN A VEHICLE FIRE.
Risk. IF FUEL FLOW TO THE ENGINE IS INTERRUPTED, THE VEHICLE COULD STALL WITHOUT WARNING AND THUS PRESENT A POTENTIAL RISK OF CRASH.
Risk. THE BRAKE LIGHTS COULD BECOME INOPERATIVE, OR REMAIN ON.
Risk. IF FUEL FLOW TO THE ENGINE IS INTERRUPTED, THE VEHICLE COULD STALL WITHOUT WARNING AND THUS PRESENT A POTENTIAL RISK OF CRASH.
Risk. FUEL LEAKAGE CAN OCCUR INCREASING THE RISK OF A FIRE.
Recalls apply to specific cars. To see whether a recall is still open on yours, enter the 17-character VIN at nhtsa.gov/recalls or with Volkswagen.
60kmiles, median
Based on the odometer reading in 120 fuel system, gasoline complaints. 85% were reported before 100,000 miles.
Dollar amounts owners wrote in their complaints when describing a repair or a quote. These are not price estimates; a system is shown only when at least 8 owners mentioned a cost.
$3,000median
$515median
If a problem is covered by a recall, the dealer fixes it for free. Some manufacturers also reimburse owners who paid for a repair before a recall was announced.
Bars show complaints per model year. Colors show the CarFlaw verdict: complaints weighted for crashes, fires and injuries, adjusted for years on the road and compared with the Passat median. How we score
2003 Volkswagen Passat 4-DR. w/SAB in NHTSA's New Car Assessment Program. Photos are from NHTSA's crash tests.

Federal investigations that included the 2003 Volkswagen Passat, and the recalls they led to.
Recent fuel system, gasoline complaints filed with NHTSA, shortened. Personal details are removed.
The contact owns a 2003 Volkswagen Passat. The contact stated while driving at an undisclosed speed, the vehicle stalled. There were no warning lights illuminated. The vehicle was taken to the dealer, where it was diagnosed and determined that the fuel pump needed to be replaced. The manufacturer…
The contact owns a 2003 Volkswagen Passat. The contact received notification of NHTSA Campaign Number: 06V017000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall…
TL* THE CONTACT OWNS A 2003 VOLKSWAGEN PASSAT. WHILE REFUELING THE VEHICLE, IT STARTED TO LEAK FUEL FROM UNDERNEATH THE FUEL TANK. THE VEHICLE WAS DRIVEN TO THE CONTACT'S RESIDENCE. THE VEHICLE WAS NOT TAKEN TO A DEALER OR AN INDEPENDENT MECHANIC FOR DIAGNOSTIC TESTING. THE VEHICLE WAS NOT…
Decode your VIN to see the recalls for your exact car, then confirm open recalls with NHTSA.