Chevrolet ExpressYears to avoid, problems & recalls

Based on 650 NHTSA owner complaints across 30 model years, no Chevrolet Express year stands out as one to avoid, and the strongest years are 1997, 1999, 2001 and 2002. The Express has 73 safety recalls on record.

Chevrolet Express

Source: NHTSA complaints, recalls, investigations and manufacturer recall reports. Updated daily. How we score years. Photo: 2000chevymontecarlo, CC BY-SA 4.0.

Best & worst years

Chevrolet Express years to avoid

Complaints by model year, colored by the CarFlaw verdict: complaints weighted for crashes, fires and injuries, adjusted for years on the road and compared with the Express median. Tap a year for its full report.

'96'97'98'99'00'01'02'03'04'05'06'07'08'09'10'11'12'13'14'15'16'17'18'19'20'21'23'24'25'26
  • Avoid
  • Caution
  • Solid
  • Best
  • Not rated
Complaints by system

Most common Chevrolet Express problems

All model years combined: 650 complaints grouped by the system owners reported.

Box size = number of complaints naming that system. Darker = larger share. One complaint can name more than one system.
Complaints by system
SystemComplaintsCrash, fire or injury
Electrical system8421
Service brakes, hydraulic746
Power train721
Tires581
Structure583
Service brakes555
Air bags4216
Engine and engine cooling380
Steering362
22 other systems29214
3 investigations

NHTSA investigations of the Express

  1. Sale of noncompliant school busAQ18006 · 2015 · still open
    Open
  2. Fuel Filler Pipe Corrosion/LeakagePE11040 · 2003 · closed Aug 16, 2012
    Led to recall 12V-388
  3. HYDRAULIC PUMP FAILRESEA04012 · 2000–2004 · closed Feb 28, 2005
    Led to recall 05V-005