2002 Ford F-350 SDProblems, recalls & complaints

NHTSA has logged 124 owner complaints about the 2002 Ford F-350 SD, most often about the engine and engine cooling. It is covered by 3 safety recalls.

Source: NHTSA complaints, recalls, investigations and manufacturer recall reports, through December 6, 2018. Updated daily.

Complaints by system

Where the 2002 Ford F-350 SD has problems

124 complaints grouped by the system owners reported.

Box size = number of complaints naming that system. Darker = larger share. One complaint can name more than one system.
Complaints by system
SystemComplaintsCrash, fire or injury
Engine and engine cooling413
Tires271
Electrical system164
Fuel system, diesel100
Power train71
Steering72
Service brakes, hydraulic50
Vehicle speed control51
Suspension41
8 other systems168

Source: NHTSA Office of Defects Investigation. Complaints are submitted by the public and are not verified by NHTSA.

3 recalls

2002 Ford F-350 SD recalls and how many were fixed

Each ring shows the share of affected cars repaired, from the manufacturer’s latest quarterly report to NHTSA. Recall repairs are free at authorized dealers.

Recalls apply to specific cars. To see whether a recall is still open on yours, enter the 17-character VIN at nhtsa.gov/recalls or with Ford.

Mileage at failure

When do engine and engine cooling problems start?

63kmiles, median

Based on the odometer reading in 35 engine and engine cooling complaints. 83% were reported before 100,000 miles.

median0k50k100k150k200k+
3under 30k miles29under 100k miles6100k miles or more
Best & worst years

2002 vs. every other F-350 SD year

Bars show complaints per model year. Colors show the CarFlaw verdict: complaints weighted for crashes, fires and injuries, adjusted for years on the road and compared with the F-350 SD median. How we score

'93'94'95'96'97'98'99'00'01'02'03'04'05'06'07'08'09'10'11'12'13'14'15'16'17'18'19'20'21'22'23'24'25'26
  • Avoid
  • Caution
  • Solid
  • Best
  • Not rated
4 investigations

NHTSA defect investigations

Federal investigations that included the 2002 Ford F-350 SD, and the recalls they led to.

  1. SPARK PLUG EJECTION FROM CYLINDER HEADDP05005 · closed Jan 4, 2006
    No recall
  2. ACCELERATOR PEDAL SENSOR (ETC)EA04006 · closed Feb 10, 2005
    No recall
  3. ENGINE COMPARTMENT FIRESEA05005 · closed Aug 2, 2006
    Led to recall 05V-388
  4. ENGINE STALLINGEA06012 · closed Dec 7, 2007
    Led to recall 07V-553
In owners' words

What F-350 SD owners report

Recent engine and engine cooling complaints filed with NHTSA, shortened. Personal details are removed.

TL* THE CONTACT OWNS A 2002 FORD F350 SUPERDUTY. THE CONTACT STATED THAT THE VEHICLE WOULD STALL INTERMITTENTLY AND WHEN THAT FAILURE OCCURRED, HE WOULD NOTICE SMOKE COMING FROM THE ENGINE. THE DEALER WAS UNABLE TO DUPLICATE THE FAILURE. THE VEHICLE HAD NOT BEEN REPAIRED. THE CURRENT MILEAGE WAS…
Complaint 10384041 · Feb 22, 2011 · 160,000 miles
TL*THE CONTACT OWNS A 2002 FORD F350 SD. THE CONTACT STATED THAT THE CAM SHAFT SENSOR HAS FAILED THREE TIMES AFTER BEING REPLACED. THE ENGINE REMAINED IDLE BUT THERE WAS NO POWER AND THE VEHICLE FAILED TO MOVE FORWARD. AFTER THE SENSOR WAS REPLACED THE VEHICLE FUNCTIONED NORMALLY FOR AT LEAST SEVEN…
Complaint 10313048 · Feb 23, 2010 · 100,000 miles
I HAVE A 2002 FOR F350 SUPERDUTY, I FIRST HAD A SPARK PLUG BLOW OUT ALMOST A YEAR AGO ON CYLINDER 1 IT WAS A LOUD POP THEN FLUTTERING SOUND WITH REDUCED POWER, A SMELL LIKE BURNING OIL- GAS, I WAS GOING DOWN THE HIGH WAY WHEN IT HAPPENED & WAS UNABLE TO STOP IMMEDIATELY, BUT WHEN I DID GO UNDER THE…
Complaint 10301652 · Jan 20, 2010 · 170,000 miles

Own a 2002 F-350 SD?

Decode your VIN to see the recalls for your exact car, then confirm open recalls with NHTSA.